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DC overvoltage

Danfoss · VLT AutomationDrive FC 301/302

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If the DC-link voltage exceeds a specific limit, the frequency converter will trip after a certain time delay. This typically occurs due to regenerative energy from the motor during deceleration or an issue with the mains supply.

Häufige Ursachen

  • Excessive regenerative energy from the motor during rapid deceleration or an overhauling load (e.g., elevator descending).
  • Faulty or undersized brake resistor unable to dissipate the regenerative energy (e.g., P2-13 Brake Power Monitoring set to [2] Trip).
  • Brake chopper circuit malfunction (e.g., IGBT shorted or gate driver fault) preventing energy dissipation.
  • Momentary or sustained high mains input voltage (e.g., >10% over nominal) causing the DC link to rise.
  • Loose connection on the brake resistor terminals (e.g., 81, 82) leading to high impedance or an open circuit.

Reparaturschritte & Checkliste

Klicken Sie auf Schritte, um Ihren Fortschritt zu verfolgen.

  1. 1

    Measure the incoming AC line-to-line voltage at the drive's input terminals (e.g., L1-L2, L2-L3, L3-L1) and confirm it is within nominal limits.

  2. 2

    Increase the deceleration ramp time (e.g., P3-42 Decel Ramp Time) to allow slower dissipation of regenerative energy.

  3. 3

    Measure the resistance of the external brake resistor (e.g., terminals 81, 82) and compare it to the specified value.

  4. 4

    Verify that the brake chopper circuit is correctly switching by observing current flow through the brake resistor during regeneration.

  5. 5

    Check parameter P2-13 (Brake Power Monitoring) and adjust to option [1] Warning if continuous operation with warning is acceptable.

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Verifizierte technische Daten. Zuletzt aktualisiert: March 2026

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Quelle: Danfoss VLT AutomationDrive FC 301/302