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Motor overload temperature

Danfoss · VLT HVAC Drive FC 102

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According to the electronic thermal protection (ETR), the motor is too hot. This fault occurs when the motor runs with more than 100% overload for an extended period. Unresolved motor overheating risks severe motor damage or premature failure.

Häufige Ursachen

  • Motor operating continuously above 100% of its rated current, leading to excessive winding temperature.
  • Incorrect motor data (P1-20 to P1-25) programmed in the frequency converter, causing inaccurate thermal model calculations.
  • Insufficient motor cooling due to blocked ventilation fins, a faulty cooling fan, or high ambient operating temperature.
  • Mechanical overload on the motor shaft due to process issues, worn bearings, or misaligned coupling.

Reparaturschritte & Checkliste

Klicken Sie auf Schritte, um Ihren Fortschritt zu verfolgen.

  1. 1

    Measure the motor winding temperature directly using an infrared thermometer or an embedded RTD/thermistor if available.

  2. 2

    Verify motor nameplate data (Voltage, Current, Frequency, RPM, Power Factor) is accurately entered into parameters P1-20 through P1-25.

  3. 3

    Clear any obstructions from the motor's cooling fan and ventilation fins, and ensure adequate airflow in the motor's operating environment.

  4. 4

    Measure the output current to the motor with a clamp meter during operation and compare it to the motor's rated current (P1-02).

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Verifizierte technische Daten. Zuletzt aktualisiert: March 2026

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