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ErrorLib — Industrial Fault Code Library

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E2-38

Internal Error (SM560-S)

ABB · AC500-S Safety Controller

What does E2-38 mean?

The SM560-S Safety PLC has encountered an unspecified internal error. This indicates a system malfunction that prevents normal operation and requires intervention.

Common Causes

  • Generic internal hardware failure within the SM560-S module.
  • Corrupted firmware image preventing normal operation.
  • Critical operating system error or exception.
  • Transient power supply instability affecting internal digital logic.
  • Environmental factors such as high humidity or condensation causing internal short circuits.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    1. Power cycle the SM560-S Safety PLC (disconnect 24VDC for at least 15 seconds).

  2. 2

    2. Check for any environmental factors like humidity or condensation inside the control cabinet near the PLC.

  3. 3

    3. Examine the communication cables (e.g., Ethernet) connected to the SM560-S for integrity and proper shielding to prevent EMI.

  4. 4

    4. Access the 'System Log' or 'Diagnostic Buffer' in the engineering software for error codes or messages that provide more context.

  5. 5

    5. Perform a firmware update of the SM560-S module to the latest stable version.

  6. 6

    6. Replace the SM560-S Safety PLC module if the error cannot be cleared by previous steps.

Browse all codes in this manual (48)
Verified technical data. Last updated: April 2026

Related Faults

10Process voltage too high11Process voltage too low12Test pulse error
Source: ABB AC500-S Safety Controller
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