ABB · AC500
This error occurs when the measured signal value on an analog input channel exceeds the maximum range the I/O module can process. This often points to an incorrectly scaled sensor, an over-range input signal, or an issue with the sensor's power supply, leading to inaccurate measurements.
Click steps to track your progress.
1. Disconnect the sensor and measure the actual analog signal (e.g., current or voltage) at the sensor's output terminals.
2. Using a multimeter, measure the voltage or current at the analog input terminal block of the I/O module.
3. Verify that the configured input range parameter (e.g., P3-01 or scaling limits) in the I/O module matches the sensor's output range.
4. Inspect the sensor for physical damage or signs of malfunction, such as internal shorts.
5. Ensure the input wiring is routed correctly and not inadvertently connected to an auxiliary supply voltage.