ABB · AC500
The Safety PLC is currently operating with a firmware version that is incorrect, outdated, or incompatible with the loaded application or other system components. This mismatch can lead to instability, unexpected behavior, functional limitations, or failure of safety functions. Updating the firmware is essential for reliable and safe operation.
Click steps to track your progress.
Read the actual firmware version of the safety PLC using online diagnostics in the engineering software (e.g., TIA Portal online access).
Compare the actual firmware version with the firmware version configured for the PLC in the engineering project and correct any mismatch.
Download the latest compatible firmware for the safety PLC from the manufacturer's website and perform a firmware update using the appropriate tool.
If the firmware version is correct but the application is incompatible, modify the project's target firmware version in the engineering software to match the PLC.
Perform a full memory reset (e.g., "MRES") on the safety PLC before downloading the updated firmware or a compatible application.
Verify compatibility of all connected safety-related components (e.g., F-Devices, safety I/O) with the target safety PLC firmware version.