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ErrorLib — Industrial Fault Code Library

Disclaimer: ErrorLib is an independent technical reference tool. While we aim for accuracy, always verify with the manufacturer’s official service manuals before performing maintenance on industrial equipment. ErrorLib is not affiliated with the brands listed.

16138

Process voltage too high

ABB · PB610 Panel Builder 600 Programming Software

What does 16138 mean?

The measured process voltage supplied to the safety I/O module exceeds the maximum permissible limit. This indicates an overvoltage condition from the external power source feeding the module's process voltage inputs. This is a severity 3 error.

Common Causes

  • The voltage supplied to the process or device is higher than the safe operating limit.
  • Overvoltage condition from the power supply.
  • Incorrect voltage setting.
  • Faulty voltage regulator.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Measure the process voltage at the relevant terminals of the I/O module to verify the input voltage level.

Browse all codes in this manual (58)
Verified technical data. Last updated: April 2026

Related Faults

1Safety Destination Address Not Valid (V2 CPU)10Parameter F_SIL Exceeds Specific Application SIL (V2 CPU)11Safety Watchdog Time Zero (V2 CPU)
Source: ABB PB610 Panel Builder 600 Programming Software
Open Manual (Page 461)Search more codes in this manual