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ErrorLib — Industrial Fault Code Library

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E4-16173

Missing Process Voltage (UP or UP3)

ABB · System

What does E4-16173 mean?

The required process voltage (UP or UP3) for the I/O bus module is not present. This critical power supply issue will prevent the I/O module and any connected field devices from operating correctly, resulting in a complete loss of I/O functionality.

Common Causes

  • Blown fuse on the process voltage supply line (e.g., F1) feeding the I/O module's UP or UP3 terminals.
  • Faulty external power supply unit (e.g., 24VDC PSU) failing to provide the required UP or UP3 voltage.
  • Wiring break, loose connection, or incorrect termination in the power distribution to the I/O module (e.g., terminals UP, UP3, and COM).
  • Overload condition on the process voltage rail caused by a short circuit in a connected field device or sensor.
  • Internal short circuit within the I/O module causing excessive current draw and tripping upstream protection.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    1. Measure the voltage at the UP and UP3 input terminals of the I/O module (relative to COM) using a multimeter.

  2. 2

    2. Inspect and test all fuses (e.g., F1, F2) on the power distribution block supplying the I/O module.

  3. 3

    3. Disconnect all external field devices from the I/O module and re-measure the UP/UP3 voltage.

  4. 4

    4. Verify the output voltage of the external power supply unit (e.g., 24VDC PSU) feeding the UP/UP3 rail.

  5. 5

    5. Check for short circuits or open circuits in the wiring between the power supply and the I/O module's terminals.

Browse all codes in this manual (60)
Verified technical data. Last updated: April 2026

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Source: ABB System
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