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ErrorLib — Industrial Fault Code Library

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03

Power Loss Fault

Allen-Bradley · 160

What does 03 mean?

This fault indicates that the DC Bus voltage has remained below 85% of its nominal value for more than 5 seconds during power-up. It points to an issue with the incoming AC supply, potentially leading to unstable operation or damage if the controller attempts to operate with insufficient power.

Common Causes

  • Transient AC supply interruption or brownout lasting longer than 5 seconds during controller power-up.
  • Blown input fuse (e.g., F1, F2, F3) in the AC supply line to the controller.
  • Loose or corroded AC input wiring connections at the controller's L1, L2, L3 terminals or upstream contactor.
  • Rectifier bridge failure within the controller, preventing proper DC bus charging.
  • Incorrectly sized or tripped upstream circuit breaker for the controller's AC input.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    1. Measure AC line voltage at the controller's L1, L2, L3 input terminals during power-up using a multimeter (e.g., Fluke 179). Verify voltage matches nameplate rating (e.g., 400V AC +/-10%).

  2. 2

    2. Inspect all input fuses (e.g., F1, F2, F3) for continuity using a multimeter; replace any open fuses with specified type and rating.

  3. 3

    3. Check continuity of the AC input cabling from the main disconnect to the controller's L1, L2, L3 terminals. Tighten all terminal screws to specified torque.

  4. 4

    4. Monitor the DC bus voltage (e.g., at terminals P+, N-) during power-up using a DC voltmeter. Compare to expected nominal value (e.g., 560V DC for 400V AC input).

  5. 5

    5. Verify the upstream circuit breaker or contactor is closed and rated appropriately for the drive's FLA (Full Load Amps).

Browse all codes in this manual (18)
Verified technical data. Last updated: April 2026

Related Faults

04Under Voltage Fault05Over Voltage Fault06Motor Stall Fault
Source: Allen-Bradley 160
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