03

Power Loss Fault

Allen-Bradley · 160

What does 03 mean?

This fault indicates that the DC Bus voltage has remained below 85% of its nominal value for more than 5 seconds during power-up. It points to an issue with the incoming AC supply, potentially leading to unstable operation or damage if the controller attempts to operate with insufficient power.

Common Causes

  • Transient AC supply interruption or brownout lasting longer than 5 seconds during controller power-up.
  • Blown input fuse (e.g., F1, F2, F3) in the AC supply line to the controller.
  • Loose or corroded AC input wiring connections at the controller's L1, L2, L3 terminals or upstream contactor.
  • Rectifier bridge failure within the controller, preventing proper DC bus charging.
  • Incorrectly sized or tripped upstream circuit breaker for the controller's AC input.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    1. Measure AC line voltage at the controller's L1, L2, L3 input terminals during power-up using a multimeter (e.g., Fluke 179). Verify voltage matches nameplate rating (e.g., 400V AC +/-10%).

  2. 2

    2. Inspect all input fuses (e.g., F1, F2, F3) for continuity using a multimeter; replace any open fuses with specified type and rating.

  3. 3

    3. Check continuity of the AC input cabling from the main disconnect to the controller's L1, L2, L3 terminals. Tighten all terminal screws to specified torque.

  4. 4

    4. Monitor the DC bus voltage (e.g., at terminals P+, N-) during power-up using a DC voltmeter. Compare to expected nominal value (e.g., 560V DC for 400V AC input).

  5. 5

    5. Verify the upstream circuit breaker or contactor is closed and rated appropriately for the drive's FLA (Full Load Amps).

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Verified technical data. Last updated: March 2026

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