F042

Phase UW Short

Allen-Bradley · PowerFlex 520-series Adjustable Frequency

What does F042 mean?

Excessive current has been detected between the drive's U and W output terminals, indicating a short circuit. This could be a phase-to-phase short in the motor windings or within the cables connecting the drive to the motor. This is a critical fault that can cause severe damage to the drive's output power stage (IGBTs) if not immediately addressed.

Common Causes

  • Short circuit between U-phase and W-phase conductors within the motor power cable due to insulation breakdown from mechanical damage or aging.
  • Internal short circuit between U and W windings inside the motor, often resulting from insulation failure caused by voltage spikes or thermal stress.
  • Conductive foreign objects or moisture bridging the U-phase and W-phase terminals in the motor junction box or at the drive output.
  • Incorrect termination or loose connections allowing U and W phases to inadvertently contact each other.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Disconnect the motor leads (U, V, W) from the drive output terminals (T1, T2, T3).

  2. 2

    Measure the resistance between the U-phase and W-phase motor leads using a multimeter. A reading significantly below the expected winding resistance indicates a short.

  3. 3

    Visually inspect the motor cable for physical damage, especially where it might be chafed or pinched.

  4. 4

    Inspect the motor terminal box for any signs of arcing, carbonization, or conductive material bridging U and W terminals.

  5. 5

    If the motor cable is suspected, disconnect the cable from the motor and measure resistance between U and W conductors at the drive end.

  6. 6

    If the motor windings are shorted, schedule motor removal for repair or replacement.

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Verified technical data. Last updated: March 2026

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Source: Allen-Bradley PowerFlex 520-series Adjustable Frequency