Allen-Bradley · Logix 5000 Advanced Process Control and Drives
This major fault (type 4, code 20) is generated when an expression overflows and the resulting value is out of range. This specifically applies to CompactLogix 5380, 5480, ControlLogix 5580, Compact GuardLogix 5380, and GuardLogix 5580 controllers. It indicates a critical calculation error that can impact program execution.
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Identify the specific faulted routine and instruction within the controller's Major Fault Data.
Inspect the logic of the identified routine and instruction for arithmetic operations or data manipulations that could generate an overflow or out-of-range value.
Monitor the real-time values of all input and intermediate tags involved in the problematic expression to verify they are within their expected operational limits.
Verify the data types assigned to the problematic tags and intermediate results to ensure they have sufficient range to prevent overflow.