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ErrorLib — Industrial Fault Code Library

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F63

Software Overcurrent

Allen-Bradley · PowerFlex 40 Adjustable Frequency

What does F63 mean?

This fault is triggered by the drive's software when the output current exceeds a set limit. It suggests that the load requirements are too high or that parameter A098 [SW Current Trip] is set too low for the application. This is an Auto-Reset/Run type fault configurable with parameters A092 and A093.

Common Causes

  • Motor operating in a heavily overloaded condition, causing current to exceed the drive's A098 [SW Current Trip] setting.
  • Rapid acceleration of a high inertia load, causing current spikes that exceed the software trip limit.
  • The parameter A098 [SW Current Trip] is set too low for the application's actual operating current requirements.
  • Incorrect motor data entered (e.g., P0-30 [Motor Rated Current], P0-31 [Motor Rated RPM]), leading to miscalculation of overcurrent protection.
  • Mechanical binding or increased friction in the driven equipment (e.g., seized bearings, obstructed conveyor), increasing motor load.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Measure the actual motor current during operation using a clamp-on ammeter and compare it against the drive's current display and the A098 [SW Current Trip] setting.

  2. 2

    Increase acceleration time (e.g., P0-34 [Accel Time 1]) to reduce current spikes during startup, especially for high inertia loads.

  3. 3

    Verify the A098 [SW Current Trip] parameter value. Adjust it to 150-180% of the motor rated current if application demands justify it, while ensuring motor protection.

  4. 4

    Confirm that all motor nameplate data (P0-30 to P0-33) is correctly entered into the drive's parameters.

  5. 5

    Mechanically inspect the driven equipment for friction, binding, or obstructions that could increase the motor load; rectify any issues found.

Browse all codes in this manual (26)
Verified technical data. Last updated: April 2026

Related Faults

F100Parameter Checksum ErrorF12Hardware OvercurrentF122I/O Board Failure
Source: Allen-Bradley PowerFlex 40 Adjustable Frequency
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