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Torch Overheating (Small Stickout)

Insufficient Stickout

Fronius · TPS i Welding Machine

What does Torch Overheating (Small Stickout) mean?

The welding torch becomes excessively hot because the distance between the contact tip and the workpiece (stickout) is too small. A short stickout can lead to increased heat transfer to the torch.

Common Causes

  • The distance from the workpiece (stickout) is too small.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Increase the stickout distance from the workpiece to improve torch cooling.

Browse all codes in this manual (34)
Verified technical data. Last updated: April 2026

Related Faults

Current limit exceeded!Current Limit ExceededExcessive Spatter (Contamination/Magnetism)Contaminated/Magnetically Charged SystemIrregular Wire Speed (Brake Force)High Braking Force
Source: Fronius TPS i Welding Machine
Open Manual (Page 263)Search more codes in this manual