Kuka · KR C2 Robot Controller
This fault indicates an overcurrent condition. For the KPS-600, it specifically signifies an I*t overload of the brake resistor during the charging phase, implying excessive energy dissipation. For KSDs, it means a power unit overcurrent, typically a short-circuit or ground fault detected by hardware monitoring, which is a critical fault risking damage to the power stage.
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Measure the insulation resistance between motor phases U-V, V-W, U-W using a megger at 500VDC — expect >1 MΩ.
Measure motor current on each phase during operation and compare to motor nameplate Full Load Amperage (FLA).
Verify that motor parameters (e.g., nominal current, overload limits) stored in the drive match the motor nameplate.
Inspect the brake resistor for physical damage or signs of overheating, and measure its resistance value.