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231-A081

CC%2 cross comparison failed

Heidenhain · TNC CNC Controllers

Hva betyr 231-A081 ?

This error signifies a discrepancy in input or output data of the safety core software during a cross-comparison between the MC (Machine Control) and CC (Controller). This can affect various safety-related functions, including axis group states, motion requests, axis movement releases, machine control voltage, drive enable permissions, machine key statuses, brake-line test signals, safety-related mode of operation (SOM), read-back outputs, SPLC program activity, and stop requests. It also indicates issues with ascertained safety status of the axis group, axis-dependent braking control, motion status, or operating readiness for functional safety.

Vanlige årsaker

  • Difference found in input data of the safety core software during cross-comparison between MC and CC (e.g., pp_AxGrpStateReq, pp_AxGrpActivate, pp_AxFeedEnable, pp_GenCVO, pp_AxGrpPermitDrvOn, pp_GenMKG, pp_GenTBRK, pp_GenSOM, readBackOutputs, running, stopReq).
  • Difference found in output data of the safety core software during cross-comparison between MC and CC (e.g., NN_AxGrpState, NN_AxBrkReleaseReq, NN_AxGrpInMotion, NN_GenSafe).
  • Error in the Safety PLC (SPLC) program causing inconsistent data between MC and CC.
  • Communication errors or delays between MC and CC leading to out-of-sync data.
  • Incorrect or corrupted safety-related configuration or parameters.

Reparasjonssteg & Sjekkliste

Klikk på steg for å spore fremgangen.

  1. 1

    Review and meticulously check the Safety PLC (SPLC) program for logical errors, inconsistencies, or timing issues that could lead to data mismatches.

  2. 2

    Verify that all safety-related input signals (e.g., pp_GenCVO, pp_GenMKG, pp_GenTBRK, pp_GenSOM) are stable and correctly transmitted between MC and CC.

  3. 3

    Inspect communication cables and connections between the MC and CC units for damage, loose contacts, or electromagnetic interference.

  4. 4

    Ensure that all parameters related to axis groups, drive enables, and operating modes are correctly configured and consistent across the system.

  5. 5

    If the issue persists, consider reloading the SPLC program and safety configuration, or updating software versions to address potential bugs or incompatibilities.

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Verifisert teknisk data. Sist oppdatert: March 2026

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Kilde: Heidenhain TNC CNC Controllers