Stall prevention stop
Mitsubishi Electric · FR E700
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This stall prevention stop fault occurs if the inverter's output frequency drops to 1Hz and remains there for 3 seconds due to active stall prevention. It indicates a prolonged and severe overload condition on the motor, which can lead to motor and inverter stress if unaddressed.
Vanlige årsaker
- Mechanical overload on the driven machine (e.g., jammed conveyor, seized bearing, heavy material buildup).
- Motor current exceeding the stall prevention threshold (e.g., Pr. 156 for current limit) for an extended period.
- Incorrect motor parameters (e.g., Pr. 0, Pr. 2, Pr. 3, Pr. 4) entered into the inverter, leading to inaccurate current sensing.
- Supply voltage sag below nominal, causing the motor to draw excessive current to maintain torque.
- Insufficient motor rated power for the application's torque requirements, leading to continuous overload.
Reparasjonssteg & Sjekkliste
Klikk på steg for å spore fremgangen.
- 1
Measure the mechanical load on the driven equipment (e.g., using a torque wrench if applicable) to identify any jams or excessive resistance.
- 2
Verify the motor's full load current (FLC) and nameplate power are correctly entered in inverter parameters (e.g., Pr. 3, Pr. 9).
- 3
Monitor the inverter's output current (via display or software) during operation to identify values exceeding Pr. 9 (Motor Rated Current).
- 4
Increase the stall prevention operation level (e.g., Pr. 156 Stall Prevention Current Level) if the motor can tolerate higher current temporarily.
- 5
Confirm that the motor is receiving adequate cooling and its surface temperature is within manufacturer specifications.
- 6
Measure the resistance of each motor phase winding (U-V, V-W, W-U) to detect any winding shorts or open circuits.