GROUP Value 4

Power-On Analog Value Check Error

Beckhoff · TwinSAFE Logic FB

What does GROUP Value 4 mean?

On startup, at least one analog TwinSAFE function block input deviates from its last saved value (Power-On Analog Value Check Error). This indicates an inconsistency in analog safety input signals during the system's power-on self-test, which could signify sensor drift, wiring issues, or faulty input modules. This prevents the system from starting safely.

Complete Troubleshooting Guide

  1. 1

    Verify the calibration and proper function of all analog sensors connected to TwinSAFE FBs within the group.

  2. 2

    Check the wiring and shielding of all analog input signals for integrity, proper grounding, and noise reduction.

  3. 3

    Review the 'Power-On Analog Value Check' settings in the TwinSAFE configuration to ensure appropriate tolerances are set.

  4. 4

    Monitor the actual analog input values during startup using diagnostic tools to identify the deviating signal.

  5. 5

    If the issue persists, inspect or replace the relevant analog input terminal (e.g., EL3xxx/EL4xxx) or the safety module itself.