E-Stop Discrepancy Error - Input Group 2
Beckhoff · TwinSAFE Logic FB
Was bedeutet FB ESTOP Bit 1 ?
A discrepancy has been detected between the two channels of input group 2 for the FB ESTOP. This indicates that the redundant E-Stop input signals are not in agreement, suggesting a potential failure of one channel, a wiring issue, or an incorrect switching sequence. This will prevent the E-Stop function from operating safely and halt the machine.
Häufige Ursachen
- Mechanical failure or jamming of one of the redundant E-Stop button contacts for Input Group 2.
- Damaged insulation or a short circuit on one wire of the E-Stop input group (e.g., between signal and ground on channel X2.1).
- Safety controller input module fault on one channel of Input Group 2, misinterpreting the E-Stop signal.
- Excessive contact bounce from the E-Stop device, exceeding the configured discrepancy time (e.g., P_DISC_TIME_G2).
- Cross-talk or inductive coupling causing spurious signals on one E-Stop input channel.
Reparaturschritte & Checkliste
Klicken Sie auf Schritte, um Ihren Fortschritt zu verfolgen.
- 1
De-energize the safety circuit and verify the state of both redundant E-Stop input wires at the controller terminals (e.g., X2.1 and X2.2) using a multimeter.
- 2
Check the resistance of each individual E-Stop wire from the device to the safety controller input for Input Group 2 (e.g., from E-Stop switch terminal 3 to controller X2.1).
- 3
Replace the E-Stop button if visual inspection reveals significant wear, corrosion, or mechanical damage to its redundant contacts.
- 4
Review and adjust the discrepancy monitoring time parameter (e.g., P_ESTOP_DISCREPANCY_DELAY_G2) in the safety controller configuration.
- 5
Ensure proper cable shielding and grounding for the E-Stop circuit to mitigate potential EMI effects.