ABB · ACS580
The drive has detected an excessive current flow to the motor, exceeding its operational limits. This typically indicates an overload condition, mechanical binding, or a short circuit in the motor or cabling, potentially leading to motor or drive damage if left unaddressed.
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1. Disconnect the motor from drive output terminals U, V, W. Measure insulation resistance between each motor phase and ground, and between phases, using a megohmmeter (1000V DC or 500V DC). Resistance should be greater than 5 MOhms.
2. Check for mechanical obstructions, binding, or excessive friction in the driven load by manually rotating or jogging the system (if safe). Verify proper lubrication and alignment.
3. Verify drive motor parameters P99.04 (Rated Motor Voltage), P99.05 (Rated Motor Current), and P99.06 (Rated Motor Frequency) match the motor nameplate exactly.
4. Measure resistance across drive output terminals U-V, V-W, U-W with all power off. Readings should be balanced across all pairs.
5. Increase acceleration time parameter P21.02 (Acceleration Time 1) by 25-50% to reduce the rate of motor current increase during startup.