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ErrorLib — Industrial Fault Code Library

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5091

Safe torque off

ABB · ACS880

What does 5091 mean?

The Safe Torque Off (STO) function has been activated, meaning the motor's torque production is safely disabled. This usually results from a break in the external safety circuit connected to the XSTO connector or a diagnostic fault setting, preventing the motor from starting or running.

Common Causes

  • External safety circuit open (e.g., emergency stop button pressed, safety gate open, light curtain tripped).
  • Faulty wiring in the STO safety chain (e.g., broken wire to XSTO1 or XSTO2 terminals, loose connections).
  • Failure of an external safety relay or safety PLC providing the STO signal to the drive.
  • Incorrect or missing voltage applied to the STO input terminals (e.g., 24VDC not present on XSTO1 and XSTO2).
  • Internal failure of the drive's STO circuit, though this is rare and usually indicates a hardware defect.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Verify the status of all external safety devices (e.g., E-stop buttons, safety gates, light curtains) in the safety circuit.

  2. 2

    Measure the voltage across STO input terminals (e.g., XSTO1 and XSTO-COM, XSTO2 and XSTO-COM); it should be 24VDC when STO is inactive.

  3. 3

    Check continuity of all wiring from the external safety relay/PLC to the drive's STO input terminals (e.g., XSTO).

  4. 4

    Reset any tripped safety relays or clear safety PLC faults in the external safety system.

  5. 5

    If voltage is present and wiring is confirmed good, test the drive's internal STO functionality by momentarily removing and re-applying a valid STO signal.

Browse all codes in this manual (116)
Verified technical data. Last updated: April 2026

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Source: ABB ACS880
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