Allen-Bradley · 160
This fault indicates that excessive current has been detected between the 'V' and 'W' output terminals of the controller. This is typically caused by a short circuit either within the motor windings themselves or in the external wiring connecting the controller to the motor. This is a critical fault that can cause immediate and severe damage to the controller's inverter section.
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1. Disconnect the motor power cables from the drive output terminals U, V, W. Measure resistance between U-V, V-W, W-U, and each phase to ground using a multimeter (Ohm setting).
2. Inspect the motor power cables visually for any signs of physical damage, insulation cuts, or discoloration from overheating.
3. Using a megohmmeter, measure the insulation resistance of the motor windings to ground and between phases (e.g., V-W) with at least 500VDC.
4. If the motor and cables are isolated and confirmed good, perform a static check of the drive output stage (e.g., with a diode test function on a multimeter across output terminals to DC bus).
5. Verify that drive parameters P5-01 (Motor Rated Current) and P5-02 (Motor Rated Voltage) are correctly set according to the motor nameplate.