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ErrorLib — Industrial Fault Code Library

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Overload

Output Overload Condition

Allen-Bradley · Compact 5000 Digital I/O Modules

What does Overload mean?

This diagnostic indicates an overload condition exists on the module, meaning the module's output current limit for a specific point has been exceeded. This can occur if the connected load draws more current than the module is rated to supply. The tag automatically resets to 0 when the condition is removed.

Common Causes

  • Load current exceeds the maximum continuous current rating of the output point
  • Connected load device is drawing excessive current due to an internal fault or malfunction
  • Accumulated current from multiple loads exceeds the module's total output current capacity

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Measure the actual current draw of the connected load during operation to ensure it is within the module's specified output current limits.

  2. 2

    Check the load device for any faults that could cause it to draw excessive current.

  3. 3

    Review the system design to ensure that the output module is appropriately sized for the connected loads, considering both continuous and surge currents.

Browse all codes in this manual (38)
Verified technical data. Last updated: April 2026

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Source: Allen-Bradley Compact 5000 Digital I/O Modules
Open Manual (Page 152)Search more codes in this manual