Bosch Rexroth · IndraDrive MPx02
The drive's internal monitoring system has detected an inconsistency with a contactor's status. This could mean the contactor is not opening or closing as expected, or the feedback signals do not match the commanded state. This failure mode can lead to unsafe operation, such as unexpected motor starts or inability to remove power.
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Inspect external safety contactor(s) for mechanical integrity, proper opening/closing action, and any visible damage or signs of wear.
Check wiring between the drive's monitoring inputs and the contactor's auxiliary contacts for loose connections, damage, or incorrect termination.
Verify drive parameters configured for external contactor monitoring (e.g., P-0504, P-0505, or safety function settings) against the machine's electrical schematic and original configuration.
Measure the voltage levels of the contactor's feedback signals at the drive's input terminals to confirm they consistently match the actual physical state of the contactor (open/closed) when commanded.