Mitsubishi Electric · FR-A800 Troubleshooting Course
The FR-A800 inverter has detected an instantaneous overcurrent condition in the output stage, exceeding its current limit. This can occur during acceleration, deceleration, or constant speed operation, and is a protective trip to prevent damage to the inverter's power devices (IGBTs) and the motor.
Click steps to track your progress.
Power off the FR-A800 inverter and visually inspect the motor and mechanical load for any binding, obstructions, or damage.
Check motor windings and power cables for short circuits or ground faults using appropriate continuity and insulation tests. Measure phase-to-phase and phase-to-ground resistance.
Increase the acceleration time (F010 (Pr.7)) and deceleration time (F011 (Pr.8)) to allow for smoother transitions and reduce current peaks.
Verify parameter H500 (Pr.22) (Stall prevention operation level) is set appropriately, typically between 100% and 150% of the motor rated current. Ensure H631 (Pr.154) is not set to '0' (stall prevention invalid).
Check for correct operation of any output magnetic contactor (MC) and ensure it's not switching during FR-A800 inverter operation.
Review the FR-A800 inverter and motor sizing for the application.