Overtorque Detection 1
Yaskawa · GA500 Maintenance and Troubleshooting
What does oL3 mean?
This fault indicates that the machine has encountered a mechanical lock or the drive parameters are incorrectly configured for the load. The drive triggers this fault when its output current exceeds the level set in L6-02 for a duration longer than L6-03. Prompt resolution is crucial to prevent mechanical damage to the machine or motor.
Common Causes
- Mechanical jam or blockage in the driven equipment, preventing shaft rotation.
- Inertia of the load is too high for the motor or the acceleration time is set too short (e.g., C1-01 [Acceleration Time 1]).
- Motor is undersized for the application's continuous or peak torque requirements.
- Overtorque detection level (e.g., L6-01 [Overtorque Detect Level]) is set too low for the application.
- Insufficient motor voltage (e.g., due to line voltage sag) leading to reduced available torque.
Repair Steps & Checklist
Click steps to track your progress.
- 1
1. Mechanically inspect the driven machine for any jams, blockages, or excessive friction.
- 2
2. Increase acceleration time (e.g., C1-01) in small increments to allow smoother ramp-up.
- 3
3. Adjust the Overtorque Detect Level (e.g., L6-01) to a value suitable for the application's peak loads.
- 4
4. Verify motor rated current (P2-01) and motor rated torque (derived from P2-04, P2-05) parameters are correct.
- 5
5. Monitor output current (e.g., U1-04 [Output Current]) during operation to identify peak loads and adjust thresholds accordingly.
- 6
6. Perform a mechanical coupling inspection between the motor and load for damage or misalignment.