Field Voltage Too Low
Beckhoff · EL2904 TwinSAFE Fail-Safe Output Terminal
¿Qué significa Diag 2 Flash 5 ?
The voltage supplied to the power contacts of the terminal is below the permissible operating range (24V -15%/+20%). This can be caused by the voltage not being switched on, being switched on after the terminal supply, being generally too low, or by a short-circuit at an output causing a voltage drop. This affects the overall operation of the terminal's outputs and can lead to unreliable behavior or shutdown of safety functions.
Causas comunes
- Degraded or undersized 24VDC power supply unit (PSU) failing under load, resulting in output voltage below 20.4VDC.
- Excessive voltage drop across long field power wiring or undersized conductors, causing terminal voltage to fall below 20.4VDC.
- Tripped circuit breaker or blown fuse on the 24VDC field power supply circuit.
- Faulty power contact terminal block or connection issue preventing full voltage delivery to the module.
- Incorrectly configured power-on sequence where the field voltage is not applied before the terminal initialization.
Pasos de reparación & Lista de verificación
Haga clic en los pasos para seguir su progreso.
- 1
1. Using a calibrated multimeter, measure the 24VDC field supply voltage directly at the input terminals of the affected module. Voltage must be within 20.4VDC to 28.8VDC.
- 2
2. Measure the output voltage of the 24VDC power supply unit (PSU) at its terminals. If it's consistently below 20.4VDC under normal load, replace the PSU.
- 3
3. Inspect and verify the continuity of the fuse or integrity of the circuit breaker protecting the 24VDC field supply circuit. Replace fuse if open or reset breaker.
- 4
4. Calculate the voltage drop for the field power wiring based on wire gauge and length; if excessive, install larger gauge wire or a localized power supply.
- 5
5. Verify that the field power is enabled and stable for at least 500ms before the control system attempts to initialize the terminal to prevent startup race conditions.