Torch Overheating (Small Stickout)
Insufficient Stickout
Fronius · TPS i Welding Machine
What does Torch Overheating (Small Stickout) mean?
The welding torch becomes excessively hot because the distance between the contact tip and the workpiece (stickout) is too small. A short stickout can lead to increased heat transfer to the torch.
Common Causes
- The distance from the workpiece (stickout) is too small.
Repair Steps & Checklist
Click steps to track your progress.
- 1
Increase the stickout distance from the workpiece to improve torch cooling.
Verified technical data. Last updated: March 2026
Related Faults
Source: Fronius TPS i Welding Machine