82

Overload

Kone · CMXC-022 Frequency Control Upgrade Kit

What does 82 mean?

An overload situation has been detected by the R&M Materials Handling Frequency Converter, meaning the load on the motor exceeds its rated capacity. This can be caused by excessive physical load, worn mechanical components like the chain drive, or a faulty/miscalibrated load sensor.

Common Causes

  • Load on hook exceeds the rated load
  • Worn chain or chain drive (in chain hoists)
  • Load sensor is out of calibration
  • Load sensor has failed
  • Mechanical failure in the gear system (in chain hoists)

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Verify that the load on the hook does not exceed the rated load capacity

  2. 2

    Check and replace the chain and chain drive if worn

  3. 3

    Recalibrate the load sensor by performing the load calibration function

  4. 4

    If the problem recurs after recalibration, replace the load sensor and perform offset correction and calibration

  5. 5

    Check hoist gear operation for unusual noise or vibration, indicating mechanical failure

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Verified technical data. Last updated: March 2026

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Source: Kone CMXC-022 Frequency Control Upgrade Kit