Motor blocked
Lenze · 4800/4900 Series
What does dEr mean?
This fault indicates that the motor's shaft is prevented from rotating or is rotating significantly slower than commanded, likely due to a mechanical obstruction or excessive load. By default, this critical condition triggers a full TRIP, inhibiting all ignition pulses and resetting the Ready signal to prevent motor damage, overheating, or mechanical stress on the system. Manual reset is required.
Common Causes
- Mechanical obstruction in the driven machinery (e.g., jammed conveyor, seized bearing, foreign object).
- Excessive mechanical load applied to the motor shaft, exceeding its rated torque capability.
- Brake system failing to release completely (e.g., P7-01 brake control output not energizing fully).
- Motor bearings are seized or heavily degraded, creating high friction and preventing rotation.
- Drive output current limit (e.g., P1-55) is set too low to overcome the initial starting torque of the load.
Repair Steps & Checklist
Click steps to track your progress.
- 1
Perform a lockout/tagout procedure. Manually attempt to rotate the motor shaft to identify physical obstructions.
- 2
Measure the actual current drawn by the motor during attempted startup and compare to drive current limit (P1-55) and motor rated current (P0-03).
- 3
Disconnect the motor from the driven load (e.g., uncouple shaft, remove belt) and attempt to run the motor standalone to isolate the issue.
- 4
Inspect the motor brake mechanism for proper release; verify brake coil voltage (e.g., 24VDC) and current (e.g., 0.5A) at the brake terminals.
- 5
Check the mechanical condition of the driven equipment (e.g., gearbox backlash, bearing temperature, lubrication levels).
- 6
Review the drive's current limit parameter (e.g., P1-55) and the motor's rated current (P0-03) for proper configuration relative to the application.