Safety related maximum speed exceeded
Bosch Rexroth · IndraDrive MPx02
What does F7020 mean?
This safety technology error indicates that the actual speed of the motor, as monitored by safety functions, has exceeded the defined safety-related maximum speed limit on the IndraDrive MPx02. This is a critical safety violation, indicating an uncontrolled overspeed condition that requires an immediate safety shutdown.
Common Causes
- Incorrectly parameterized safety-related maximum speed (e.g., S-0-0091 'Maximum velocity') for the application.
- Loss of speed control due to incorrect tuning of the velocity loop or external disturbances.
- Encoder fault or noise leading to erroneous speed feedback.
- Commanded speed exceeding the configured safe maximum limit.
- Mechanical drive failure or external forces causing uncontrolled motor rotation.
Repair Steps & Checklist
Click steps to track your progress.
- 1
Review and adjust the safety-related maximum speed parameter (e.g., S-0-0091) in the IndraDrive MPx02, ensuring it aligns with the machine's safety limits and operational requirements.
- 2
Check the tuning of the velocity control loop for stability and accuracy, specifically proportional (Kp) and integral (Ki) gains.
- 3
Verify the motor encoder for accurate and consistent speed feedback. Inspect wiring for damage, loose connections, or electromagnetic interference.
- 4
Analyze the commanded motion profile and the application's dynamics to ensure that no operational condition leads to exceeding the safe maximum speed.
- 5
Inspect the mechanical system for any binding, excessive backlash, or external forces that could cause the motor to overspeed.