ABB · ACS580
An asymmetric loss of one of the Safe Torque Off (STO) signals has occurred (e.g., IN1 lost while IN2 is present). This is interpreted as a malfunction in the safety circuit and causes the drive to trip. The drive will not start until both STO signals are restored and all related faults are reset.
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De-energize the drive. Measure continuity of the STO IN1 cable conductor from the safety source (relay/PLC) to the drive's STO IN1 terminal.
Measure voltage across the STO IN1 terminal (e.g., X1) relative to common (e.g., X3) with the safety function engaged; expect 24VDC.
Verify the output status of the safety relay or PLC module driving STO IN1, ensuring it provides a consistent signal when active.
Inspect the wiring at the drive's STO IN1 terminal (e.g., X1) for loose connections, damage, or corrosion.
If a separate safety module is used, check its diagnostic LEDs or software status for faults related to STO channel 1.