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ErrorLib — Industrial Fault Code Library

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FA81

Safe torque off 1

ABB · ACS580

What does FA81 mean?

An asymmetric loss of one of the Safe Torque Off (STO) signals has occurred (e.g., IN1 lost while IN2 is present). This is interpreted as a malfunction in the safety circuit and causes the drive to trip. The drive will not start until both STO signals are restored and all related faults are reset.

Common Causes

  • Open circuit or wiring break specifically affecting the STO IN1 input signal cable.
  • Faulty safety relay or PLC output module that controls STO IN1, causing it to drop out independently.
  • Loose connection or faulty terminal (e.g., STO_IN1 terminal) on the drive's safety board.
  • Internal component failure on the drive's STO circuit for the IN1 channel.
  • Incorrect voltage level on STO IN1 (e.g., below 18VDC) while STO IN2 remains high (e.g., 24VDC).

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    De-energize the drive. Measure continuity of the STO IN1 cable conductor from the safety source (relay/PLC) to the drive's STO IN1 terminal.

  2. 2

    Measure voltage across the STO IN1 terminal (e.g., X1) relative to common (e.g., X3) with the safety function engaged; expect 24VDC.

  3. 3

    Verify the output status of the safety relay or PLC module driving STO IN1, ensuring it provides a consistent signal when active.

  4. 4

    Inspect the wiring at the drive's STO IN1 terminal (e.g., X1) for loose connections, damage, or corrosion.

  5. 5

    If a separate safety module is used, check its diagnostic LEDs or software status for faults related to STO channel 1.

Browse all codes in this manual (60)
Verified technical data. Last updated: April 2026

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Source: ABB ACS580
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