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ErrorLib — Industrial Fault Code Library

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45

Earth fault 2 (Ground fault)

Danfoss · VLT HVAC Drive High Power

What does 45 mean?

A ground fault has been detected in the system, meaning current is flowing to earth through an unintended path. This is a critical safety issue that can cause electrical shock, equipment damage, or fire if not immediately addressed.

Common Causes

  • Motor winding insulation breakdown to the motor frame (phase-to-ground fault).
  • Motor cable insulation failure to ground (e.g., due to chafing, mechanical damage, water ingress).
  • Water or conductive debris in the motor terminal box causing a phase-to-ground short.
  • Faulty insulation in associated equipment (e.g., reactors, filters) connected to the motor output.
  • Damage to the frequency converter's output stage (e.g., IGBT failure to ground).

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Disconnect main power supply to the frequency converter at the upstream breaker. Verify zero voltage at L1, L2, L3 terminals.

  2. 2

    Disconnect the motor cables (U, V, W) from the frequency converter output terminals (T1, T2, T3).

  3. 3

    Measure insulation resistance from each motor phase (U, V, W) to motor frame ground using a megohmmeter (e.g., 500VDC or 1000VDC).

  4. 4

    Measure insulation resistance from each motor cable conductor (T1, T2, T3) to earth ground (cable shield/conduit) with the motor disconnected.

  5. 5

    Visually inspect the motor cable along its entire length for signs of damage to the outer jacket or inner insulation.

  6. 6

    If insulation resistance is below acceptable limits (e.g., < 1 Megohm), isolate the faulty component (motor or cable) and replace.

Browse all codes in this manual (60)
Verified technical data. Last updated: April 2026

Related Faults

0Internal fault (Serial port cannot be initialized)17Control word timeout22Hoist mechanical brake
Source: Danfoss VLT HVAC Drive High Power
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