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ErrorLib — Industrial Fault Code Library

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111

K1-Trip (Main contactor K1 stuck)

Kuka · KR C2 Robot Controller

What does 111 mean?

This fault indicates that the main contactor K1 is stuck, meaning it has failed to open or close as commanded (KPS-600). This can prevent the system from safely powering up or shutting down, and can lead to continuous power supply to the drive even when disengaged, posing a safety risk.

Common Causes

  • Contactor K1 mechanical failure.
  • Internal wiring fault causing K1 to remain energized.
  • Overheating of K1 coil preventing release.
  • Control signal for K1 remains active due to software logic error.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Verify the coil voltage for main contactor K1 during commanded open and close states.

  2. 2

    Manually actuate K1 (if safe to do so with power off) and verify proper mechanical movement.

  3. 3

    Measure the continuity of the main power contacts of K1 when commanded open and closed.

  4. 4

    Inspect K1 contacts for signs of welding, pitting, or other physical damage.

Browse all codes in this manual (58)
Verified technical data. Last updated: April 2026

Related Faults

-1General Path Replay Error-11Path Not Found-13Empty Path Data
Source: Kuka KR C2 Robot Controller
Open Manual (Page 51)Search more codes in this manual