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ErrorLib — Industrial Fault Code Library

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131

OV1-Trip (Overvoltage in intermediate circuit while charging)

Kuka · KR C2 Robot Controller

What does 131 mean?

This fault indicates an overvoltage condition in the intermediate DC bus circuit during the charging phase (KPS-600). This can be caused by excessive input voltage or issues with the charging circuit, risking damage to power components if the voltage exceeds safe limits.

Common Causes

  • OV1-Trip: Overvoltage detected in the intermediate circuit during charging (P1-15).
  • Regenerative braking not effectively dissipating energy.
  • External power source providing excessive voltage.
  • Defect in the drive's DC bus smoothing capacitors.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Measure the incoming AC line voltage (L1-L2, L2-L3, L3-L1) at the drive input terminals — ensure it is within the drive's specified input range.

  2. 2

    Measure the DC bus voltage at terminals +UDC/-UDC during the charging sequence.

  3. 3

    Verify the external power supply quality for voltage stability and absence of spikes.

Browse all codes in this manual (58)
Verified technical data. Last updated: April 2026

Related Faults

-1General Path Replay Error-11Path Not Found-13Empty Path Data
Source: Kuka KR C2 Robot Controller
Open Manual (Page 51)Search more codes in this manual