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ErrorLib — Industrial Fault Code Library

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OV

Overvoltage

Yaskawa · VS-616G5 Variable Speed Drive

What does OV mean?

This fault occurs when the DC bus voltage inside the inverter exceeds a permissible threshold. It is commonly caused by regenerative energy from the motor during rapid deceleration, an unstable input power supply, or a malfunctioning braking resistor. Sustained overvoltage can damage the inverter's DC link capacitors and power components.

Common Causes

  • Rapid deceleration of a high-inertia load without adequate regenerative braking resistance (Parameter C2-01).
  • Incoming AC line voltage exceeding the inverter's maximum permissible input voltage (e.g., >480VAC for 400V class).
  • Failure of an external regenerative braking unit or its associated control circuitry.
  • Faulty DC bus voltage measurement circuit within the inverter, providing an inaccurate reading.
  • Harmonic distortion or instability in the input power supply causing transient voltage spikes.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    1. Measure incoming AC line voltage (L1-L2, L2-L3, L3-L1) at the inverter's input terminals using a true-RMS voltmeter.

  2. 2

    2. Verify the deceleration time parameter (F2-03) is set to a value that allows the motor to slow down without excessive regeneration.

  3. 3

    3. Inspect the regenerative braking resistor (if installed) for proper connection and ensure its resistance value (Ohms) matches inverter specifications.

  4. 4

    4. Monitor DC bus voltage (e.g., Parameter C1-03) on the inverter's display or with an external multimeter and compare to the overvoltage trip threshold.

  5. 5

    5. Check for proper operation of external line reactors or input filters, if used, which help stabilize input voltage.

Browse all codes in this manual (34)
Verified technical data. Last updated: April 2026

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Source: Yaskawa VS-616G5 Variable Speed Drive
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