Bosch Rexroth Motion Control

60 fault codes documented

1287

Error during generating the stack for the IdleTask.

An internal software error occurred during the generation of the stack for the IdleTask. This is a serious system error, indicating a fundamental issue with the system's software components. No error recovery is possible for this fault.

1288

SERCOS state class 1: Overload cut-off %s-axis.

This is a SERCOS state class 1 error indicating an overload condition on the specified axis, leading to a cut-off. The drive attempts the best possible response with a subsequent torque release. This fault points to an issue within the servo loop or the drive itself.

1289

SERCOS state class 1: Amplifier overtemperature cut-off %s-axis.

This SERCOS state class 1 error signals an overtemperature condition in the amplifier of the specified axis, resulting in a cut-off. The drive will attempt to respond appropriately with a torque release. This fault is categorized as a servo loop or drive fault.

1290

SERCOS state class 1: Motor overtemperature cut-off %s-axis.

A SERCOS state class 1 error indicating that the motor on the specified axis has exceeded its safe operating temperature, triggering a cut-off. The drive will attempt a controlled response with a torque release. This is classified as a servo loop or drive fault.

1291

SERCOS state class 1: Cooling fault cut-off %s-axis.

This SERCOS state class 1 error indicates a cooling system malfunction for the specified axis, leading to a system cut-off. The drive attempts a best-effort response with torque release. This fault affects the servo loop or the drive's cooling system.

1292

SERCOS state class 1: Control voltage fault %s-axis.

A SERCOS state class 1 error reporting a fault in the control voltage for the specified axis. The drive will attempt the best possible response with a subsequent torque release. This issue impacts the servo loop or the drive's control power supply.

1293

SERCOS state class 1: Encoder fault %s-axis.

This SERCOS state class 1 error signifies an issue with the encoder on the specified axis. The drive attempts the best possible response with a subsequent torque release. This fault can lead to inaccurate position feedback and affects the servo loop or drive operation.

1294

SERCOS state class 1: Error in electronic commutation system %s-axis.

A SERCOS state class 1 error indicating a problem within the electronic commutation system of the specified axis. The drive attempts the best possible response with a subsequent torque release. This fault affects the servo loop or drive's ability to properly control the motor.

1295

SERCOS state class 1: Overcurrent fault %s-axis.

This SERCOS state class 1 error reports an overcurrent condition on the specified axis. The drive attempts the best possible response with a subsequent torque release to protect the system. This fault is indicative of an issue in the servo loop or the drive's power stage.

1296

SERCOS state class 1: Over-voltage fault %s-axis.

A SERCOS state class 1 error indicating an over-voltage condition on the specified axis. The drive attempts the best possible response with a subsequent torque release. This fault typically originates from an issue within the servo loop or the drive's power supply.

1297

SERCOS state class 1: Under-voltage fault %s-axis.

This SERCOS state class 1 error reports an under-voltage condition on the specified axis. The drive attempts the best possible response with a subsequent torque release. This fault is typically related to the servo loop or an issue with the drive's power supply.

1298

SERCOS state class 1: Phase fault in power supply %s-axis.

A SERCOS state class 1 error indicating a phase fault in the power supply for the specified axis. The drive attempts the best possible response with a subsequent torque release. This fault points to an imbalance or loss in the incoming power supply or within the drive's power section.

1299

SERCOS state class 1: Servo error %s-axis.

This SERCOS state class 1 error indicates a general servo error on the specified axis. The drive attempts the best possible response with a subsequent torque release. This is a broad category for issues within the servo loop or the drive, requiring further investigation.

1300

SERCOS state class 1: Interface error %s-axis.

A SERCOS state class 1 error reporting an interface error on the specified axis. The drive attempts the best possible response with a subsequent torque release. This fault indicates a communication or hardware problem at the interface level between the control and the drive.

1301

SERCOS state class 1: Position limit of %s-axis exceeded.

This SERCOS state class 1 error indicates that the physical or software-defined position limit of the specified axis has been exceeded. The drive attempts the best possible response with a subsequent torque release. This fault suggests a runaway condition, incorrect limit settings, or a control issue.

1302

SERCOS state class 1: Unspecified error %s-axis.

A SERCOS state class 1 error indicating an unspecified error on the specified axis. The drive attempts the best possible response with a subsequent torque release. This is a generic fault, requiring deeper diagnostic analysis to identify the root cause within the servo loop or drive.

1303

SERCOS state class 1: Manufacturer-specific error %s-axis %s.

This SERCOS state class 1 error reports a manufacturer-specific error on the specified axis. The drive attempts the best possible response with a subsequent torque release. This fault indicates an issue requiring specialized knowledge from the manufacturer for diagnosis and resolution.

1304

MACODA parameter %d can only be transferred with control startup.

The system attempted to activate a specific MACODA parameter (identified by %d) without performing the required control startup of the NC. This is a core system warning, indicating a procedural error in parameter transfer.

1305

System error during processing of ICL-data (code lines %d %d).

An internal software error occurred during the processing of ICL-data at specific code lines (%d %d). This is a serious MMI (Man-Machine Interface) error, indicating a critical software malfunction with no error recovery possible.

1306

Error in VGA-Init.

An internal software error occurred during the initialization of the VGA system. This is a serious system error, indicating a fundamental problem with the system's display or graphics handling, with no error recovery possible.

1308

Zero offset table not found.

A programming error at a CPL command was detected because the required zero offset table could not be found. This indicates an issue within the part program, potentially affecting positioning accuracy.

1332

The PLC program was set in STOP state by the operator.

The PLC program has been intentionally set into the STOP state by an operator using the programming device. This is a PLC error, requiring manual intervention to resume operation.

1333

The PLC program is in STOP state because of switch position '1' on the SM-module.

The PLC user program is prevented from starting because the physical switch on the SM module is currently set to position '1'. This is a PLC error that requires a change in the module's switch setting or a software override.

1334

Error in opening group file %s.

The system encountered an error while attempting to open the specified SCS-file. This is a servo loop or drive fault, indicating that a critical configuration or group file is inaccessible.

1335

Axis list syntax error in local group %s line %d.

A syntax error was detected in the axis list within a local group of the SCS-file, specifically at the indicated line. This is a servo loop or drive fault, preventing proper axis configuration.

1336

Missing FOR-instruction in main group %s line %d.

A 'FOR' instruction is missing within the main group of the SCS-file at the specified line. This is a servo loop or drive fault, indicating an incomplete or incorrect control script.

1337

Invalid local group name %s in line %d.

An invalid file name was specified for a local group within the SCS-file at the indicated line. This is a servo loop or drive fault, hindering the system's ability to identify and use group configurations.

1338

Missing USE instruction in main group %s line %d.

A 'USE' instruction is missing within the main group of the SCS-file at the specified line. This is a servo loop or drive fault, indicating an incomplete or incorrect control script that prevents the use of necessary resources.

1339

No value specified in local group %s line %d.

A variable within a 'USE' statement in a local group of the SCS-file is missing its specified value at the indicated line. This is a servo loop or drive fault, preventing the proper assignment of parameters or resources.

1340

Data error in %s (%s-axis).

The drive does not accept the identification number provided in the SCS-file for the specified axis. This is a servo loop or drive fault, indicating a mismatch between the configured identification number and what the drive expects or supports.

1341

Program selection error: '%s' is a file directory.

A part program selection error occurred because the chosen item ('%s') is identified as a file directory rather than an actual program file. This is a part program error, preventing the execution of the intended program.

1401

MACODA parameter does not exist

An incorrect implementation of a MACODA parameter has been detected. This indicates a part program error and makes error recovery impossible. The system cannot recover from this fault automatically.

825

Insufficient memory for program %s.

The allocated memory for the link table, defined in MACODA block number 707000010 ('Data areas for CPL programs'), is too small. This results in insufficient memory for the specified program '%s', causing a part program error.

826

Subprogram %s does not exist (covers 826-827).

A programming error was detected at a CPL command because the specified subprogram '%s' does not exist. This fault, covering codes 826 to 827, indicates an issue within the part program's structure or dependencies.

828

Insufficient runtime memory available.

The value defined for the stack in MACODA block number 707000010 ('Data areas for CPL programs') is too small. This leads to insufficient runtime memory, resulting in a part program error that prevents proper execution.

830

Invalid size %d of input text of class %d.

An internal software error occurred due to an invalid size of input text for a specific class (identified by %d and %d). This is a minor system error, indicating a data integrity issue within the software, with no error recovery possible.

831

Input text of error %d could not be written into database.

An internal software error prevented the input text associated with error %d from being written into the database. This is a minor system error, indicating a problem with logging or data storage, with no error recovery possible.

832

%s-axis does not respond under SERCOS address %d.

The specified axis ('%s') is not responding to its assigned SERCOS address '%d'. This is a servo loop or drive fault, indicating a communication breakdown or incorrect addressing configuration.

833

%s-axis for switchover in SERCOS phase 3 not ready (covers 833-834, 836).

The specified axis ('%s') is not ready for switchover to SERCOS phase 3, due to missing or incorrect identification number S-0-0021. This fault (covering codes 833-834 and 836) indicates the drive rejects the phase change because of parameter validation issues. It is a servo loop or drive fault.

835

Data error in %s (%s-axis).

The indicated data record for the specified axis ('%s') is not accepted by the drive. This could be due to the NC data record having an incorrect format, a value outside the drive's allowed range, or the data being write-protected. This is a servo loop or drive fault.

837

Error when clearing diagn. class 1 error for %s-axis.

The SERCOS command to reset a class 1 error cannot be set for the specified axis ('%s'). This is a servo loop or drive fault, indicating an inability to clear critical diagnostic errors, with no error recovery possible.

838

%s-axis for switchover in SERCOS phase 4 not ready -> Check ident number S-0-0021.

The specified axis ('%s') is not ready for switchover to SERCOS phase 4 due to a missing or incorrect identification number. The fix suggests checking ident number S-0-0022, implying a discrepancy or an issue with the specific ident for phase 4. This is a servo loop or drive fault.

840

Incorrect SERCOS phase selection (->%d).

During SERCOS startup, an incorrect communication phase was selected. Only phases 0 to 4 are permissible, and they must be configured in ascending order, incrementing by one step. This is a servo loop or drive fault.

841

Serious SERCOS error with return into phase 0.

A serious error occurred during SERCOS startup, forcing the NC to revert to SERCOS phase 0. Possible causes include telegram failure, handshake timeout, busy timeout in the service channel, or incorrect transmission time adjustments. This is a servo loop or drive fault, indicating critical communication issues.

842

NCS: Client not signed on.

An error occurred during the registration of a task as a client within the NCS (Network Communication System). This is a serious system error, indicating a fundamental problem with client registration, with no error recovery possible.

844

Selected SERCOS phase could not be implemented error in phase 0 transition.

An error occurred during the transition to SERCOS phase 0, preventing the selected SERCOS phase from being successfully implemented. This is a servo loop or drive fault, indicating a critical issue in the SERCOS state machine, with no error recovery possible.

847

System error in subsystem MCA or BMC (code line %d).

A system error was detected in either the MCA or BMC subsystem at a specific code line. This is a minor system error; however, a precise cause can only be determined after examination by the development department. No error recovery is possible by the technician.

848

SERCOS Server not installed!

An error occurred during the installation of the SERCOS server. This is a serious system error, indicating a critical failure in setting up SERCOS communication infrastructure, with no error recovery possible.

849

Interruption of the SERCOS ring.

The bit stream on the SERCOS ring has been interrupted, resulting in a loss of connection to the drives. This is a servo loop or drive fault, severely impacting real-time communication and control.

850

SERCOS: Repeated message failure.

Two successive drive telegrams from the same address have failed, causing the NC to automatically switch back to SERCOS phase 0. This is a servo loop or drive fault, indicating persistent communication problems on the SERCOS network.

851

SERCOS: Max. number of active commands exceeded (channel: %d).

The capacity limit of the internal list that holds NC commands destined for a drive has been exceeded. This error occurs when more than 5 simultaneous active commands are present, representing a serious system error.

852

SERCOS: ActCmdList inconsistent!

The list of active commands is suspected to be inconsistent due to an internal error, leading to its destruction and abortion of access. This is a serious system error, indicating a critical data integrity issue, with no error recovery possible.

891

No position interface for %s-axis specified (%s).

The specified axis is configured as a feed axis in MACODA, but the position control interface is not configured in the main operation mode of the drive. This is a servo loop or drive fault, preventing proper position control for the axis.

892

SERCOS phase 3, data error drive %d IdNo %d.

A communication fault occurred during SERCOS phase 3 while loading the reference point of the drive (identified by %d and IdNo %d). This is a servo loop or drive fault, indicating data corruption or miscommunication during a critical synchronization step.

893

SERCOS runup aborted due to an error.

The SERCOS startup (runup) was aborted due to a simple communication fault that occurred while loading parameters to the drive. This is a servo loop or drive fault, preventing the SERCOS ring from establishing full communication.

894

APS: Operand address %d too high for address range %d.

The operand address (identified by %d) provided to the APS (Application Processing System) exceeds its corresponding valid operand range (identified by %d) within the ICL (Internal Command Language). This is a PLC error, indicating an incorrect memory or resource address assignment.

895

APS: Ncs error %d in %x.

An NCS (Network Communication System) function called within the APS (Application Processing System) subsystem returned an error. This is a PLC error, indicating a failure in network communication services within the application, with no error recovery possible.

896

APS: No memory block available for job processing in %x for function %d.

A request for memory space, specifically for the internal management list, could not be satisfied, preventing the called function (%d) from executing. This is often caused by frequent loading of client modules that are waiting for a response from the NC, leading to resource exhaustion. This is a PLC error with no error recovery possible.

897

APS: NCB error %d with request of communication memory.

A request for memory space via the dual port (identified by NCB error %d) could not be satisfied. This is a PLC error, indicating a critical memory allocation failure for communication, with no error recovery possible.

898

APS: NCB error %d with request of handler structure.

An error occurred (identified by NCB error %d) when the system attempted to request the handler structure necessary for copying the NC bit interface. This is a PLC error, indicating a failure in preparing for interface communication, with no error recovery possible.