Omron NJ/NX-series Machine Automation Controller

96 fault codes documented

04A10000

Non-volatile Memory Hardware Error

A hardware error was detected in the non-volatile memory, indicating a potential failure of the memory component itself. This can result in loss of stored configuration or operational data.

04A10000 hex

Non-volatile Memory Hardware Error

A hardware-related error occurred within the non-volatile memory, indicating a potential physical defect or corruption. This can impact critical system data storage for the E3X-series or E3NW-ECT units.

04AC0000 hex

Overcurrent

The current flowing through the converter exceeded the specified value. This fault indicates an excessive current draw, often caused by motor issues, wiring faults, or drive malfunction, posing a risk of component damage.

04AD0000 hex

IPM Error

The current flowing through the converter exceeded the specified value. This fault indicates an overcurrent condition within the Intelligent Power Module (IPM) of the converter, often caused by similar issues to general overcurrent faults.

04AE0000 hex

Regeneration Tr Error

The Servo Drive regeneration drive Tr is faulty. This indicates a malfunction in the transistor (Tr) responsible for handling regenerative energy within the Servo Drive, which could impair braking performance.

04AF0000 hex

Encoder Phase-Z Error

A missing serial incremental encoder phase-Z pulse was detected. This means the encoder is not providing its reference zero-position pulse correctly, essential for accurate homing and absolute positioning.

04B00000 hex

Encoder CTS Signal Error

A missing serial incremental encoder CTS signal logic error was detected. This fault indicates a problem with the Clear-To-Send (CTS) signal from the encoder, crucial for serial communication with the drive.

04B10000 hex

Node Address Setting Error

The node address that was read from the rotary switches was not between 00 and 99. This indicates an invalid network address configuration for the Servo Drive, preventing proper network communication.

04B20000 hex

Other Errors

The Servo Drive malfunctioned, or an error occurred in the Servo Drive. This is a general error indicating an unspecific malfunction within the Servo Drive, potentially due to noise or an internal self-diagnosis failure.

04C40000

Sensor Communications Error

An error occurred in an active sensor connection, signifying that a sensor has become disconnected or communication has been interrupted. This prevents the system from receiving data from the affected sensor.

04C40000 hex

Sensor Communications Error

This error indicates a problem in the connection to a sensor, leading to a disruption in communications. It implies a physical connection issue or a fault in the sensor itself, affecting data exchange within the E3X-series Fiber Sensor system.

04C50000

Sensor Communications Has Not Been Established

This error indicates that communication could not be established with a sensor, often because the sensor is not connected to the system. This prevents initial data exchange and operation.

04C50000 hex

Sensor Communications Has Not Been Established

This fault indicates that the system failed to establish communication with a connected sensor. This can happen if a sensor is not present or if its connection is faulty, preventing initial data handshake within the E3X-series Fiber Sensor system.

05430000 hex

ESC Error

An error occurred in the EtherCAT slave communications controller. This fault indicates a problem with the EtherCAT communication interface on the slave device, potentially leading to loss of control or data exchange.

08080000 hex

Encoder Communications Disconnection Error

A disconnection was detected because communications between the encoder and the Servo Drive were stopped more frequently than the specified value. This signifies unreliable or interrupted communication with the encoder.

08090000

Encoder Communications Error

A general communications error occurred with the encoder, indicating that the system cannot reliably communicate with it. This could be due to power issues or electrical interference affecting the communication signal.

08090000 hex

Encoder Communications Error

A communication error has occurred with the encoder, indicating an issue with data transmission or receipt. This can be caused by low power supply to the encoder or electrical interference (noise).

080A0000

Encoder Communications Data Error

An error was detected in the data transmitted from the encoder, indicating corruption or incorrect values within the communication stream. This can lead to inaccurate position feedback or control issues.

080A0000 hex

Encoder Communications Data Error

An error was detected in the data transmitted from the encoder. This suggests corrupted data, potentially due to insufficient power supply or external noise during communication, impacting encoder feedback.

080B0000

Safety Input Error

One or both of the photocouplers for safety inputs 1 and 2 have transitioned to an OFF state, triggering a safety error. This typically indicates an issue with the safety circuit integrity, such as a physical cable problem.

080B0000 hex

Safety Input Error

At least one of the input photocouplers for safety inputs 1 and 2 has turned OFF, indicating a potential safety circuit issue. This implies a broken or disconnected safety cable affecting the safety interlock.

080C0000

External Encoder Connection Error

Communication between the external encoder and the Servo Drive has been interrupted repeatedly beyond a specified threshold, indicating a persistent disconnection. This suggests a problem with the physical wiring.

080C0000 hex

External Encoder Connection Error

A disconnection was detected in communications between an external encoder and the Servo Drive, occurring more frequently than the specified threshold. This points to an incorrect wiring setup for the external encoder, affecting motion control.

080D0000

External Encoder Communications Data Error

Data received from the external encoder contained errors, indicating a problem with the integrity of the communication. This could be due to an unstable power supply or electromagnetic interference.

080D0000 hex

External Encoder Communications Data Error

An error occurred in the data communication from the external encoder. This issue is often related to an inadequate power supply to the external encoder or the presence of electrical noise, causing corrupted feedback.

080E0000

External Encoder Status Error 0

Bit 00 of the external encoder's internal error code (ALMC) has been set to 1, indicating a specific error condition reported by the encoder itself. The exact nature of the fault depends on which bit is set.

080E0000 hex

External Encoder Status Error 0

Bit 00 of the external encoder error code (ALMC) was set to 1. This indicates a specific status or fault condition reported by the external encoder, requiring further investigation into the encoder's internal state.

080F0000

External Encoder Status Error 1

Bit 01 of the external encoder's internal error code (ALMC) has been set to 1, indicating a specific error condition reported by the encoder itself. The exact nature of the fault depends on which bit is set.

080F0000 hex

External Encoder Status Error 1

Bit 01 of the external encoder error code (ALMC) was set to 1. This signifies a particular status or fault condition as reported by the external encoder, warranting a check of its operational diagnostics.

08100000

External Encoder Status Error 2

Bit 02 of the external encoder's internal error code (ALMC) has been set to 1, indicating a specific error condition reported by the encoder itself. The exact nature of the fault depends on which bit is set.

08100000 hex

External Encoder Status Error 2

Bit 02 of the external encoder error code (ALMC) was set to 1, indicating a specific error or status from the external encoder. This requires reference to the encoder's documentation for detailed diagnosis.

08110000

External Encoder Status Error 3

Bit 03 of the external encoder's internal error code (ALMC) has been set to 1, indicating a specific error condition reported by the encoder itself. The exact nature of the fault depends on which bit is set.

08110000 hex

External Encoder Status Error 3

Bit 03 of the external encoder error code (ALMC) was set to 1. This denotes a specific fault condition reported by the external encoder, requiring a lookup in the encoder's manual for precise meaning.

08120000

External Encoder Status Error 4

Bit 04 of the external encoder's internal error code (ALMC) has been set to 1, indicating a specific error condition reported by the encoder itself. The exact nature of the fault depends on which bit is set.

08120000 hex

External Encoder Status Error 4

Bit 04 of the external encoder error code (ALMC) was set to 1, indicating a specific status or fault condition from the external encoder. Diagnosis requires consulting the encoder's dedicated manual.

08130000

External Encoder Status Error 5

Bit 05 of the external encoder's internal error code (ALMC) has been set to 1, indicating a specific error condition reported by the encoder itself. The exact nature of the fault depends on which bit is set.

08130000 hex

External Encoder Status Error 5

Bit 05 of the external encoder error code (ALMC) was set to 1, signaling a specific error or status reported by the external encoder. Referencing the encoder's manual is crucial for troubleshooting this.

08140000

Phase-A Connection Error

A fault, such as broken wiring, was detected specifically in the Phase-A connection of the external encoder. This issue directly impacts the encoder's ability to provide accurate positional feedback.

08140000 hex

Phase-A Connection Error

An error, such as broken wiring, was detected in the external encoder's phase-A connection. This indicates an issue with the electrical integrity of this specific phase connection, impacting encoder signal accuracy.

08150000

Phase-B Connection Error

A fault, such as broken wiring, was detected specifically in the Phase-B connection of the external encoder. This issue directly impacts the encoder's ability to provide accurate positional feedback.

08150000 hex

Phase-B Connection Error

An error, such as broken wiring, was detected in the external encoder's phase-B connection. This points to a problem with the electrical integrity of this particular phase connection, affecting encoder signal quality.

08160000 hex

Phase-Z Connection Error

An error such as broken wiring was detected in the external encoder phase-Z connection. This indicates a physical wiring issue with the external encoder's Z-phase signal, impacting its reference position detection.

08170000 hex

Encoder Data Restoration Error

Initialization of internal position data was not processed correctly in Semi-closed Control Mode and Absolute Value Mode. This implies a failure to correctly establish the encoder's initial position, affecting control accuracy.

08180000 hex

External Encoder Data Restoration Error

Initialization of internal position data was not processed correctly in Fully-closed Control Mode and Absolute Value Mode. This is similar to the internal encoder error but specific to external encoders used in fully-closed loop systems.

08390000 hex

Power Module Error

An error was detected in the power module. This indicates a fundamental issue within the Servo Drive's power module, which could be due to external wiring problems or internal hardware failure.

083B0000 hex

Self-diagnosis Error

An error was detected by the self-diagnosis of the safety function. This suggests a problem with the internal safety monitoring system of the device, which could be triggered by noise or a hardware malfunction.

083C0000 hex

Main Circuit Temperature Monitoring Circuit Failure

A temperature monitoring circuit failure was detected on the main circuit. This indicates an inability to accurately monitor the temperature of the main circuit, which could lead to undetected overheating.

083D0000 hex

Fan Error

The rotation speed of the fan is 40% or less of the rating and the cooling performance decreases. This indicates a potential issue with the cooling system's efficiency, which can lead to overheating.

083F0000 hex

Regeneration Processing Error

The regeneration processing was stopped to protect the Regeneration Resistor. This means the system halted regenerative braking to prevent damage to the resistor, potentially due to incorrect settings or overload conditions.

08410000 hex

Overvoltage Error

The main circuit power supply voltage (P-N voltage) exceeded the operation guarantee range. This indicates an unsafe voltage level in the main power circuit, which can damage components.

08420000 hex

Motor Overheat Error

The encoder detected the temperature that exceeded the protection level of motor. This suggests the motor is operating under conditions that lead to excessive heat, risking damage to the motor windings and encoder.

08430000 hex

1-rotation Counter Error

The encoder detected a one-rotation counter error. This implies an issue with the encoder's ability to accurately count single rotations, affecting position feedback.

08440000 hex

Overspeed Error

The encoder detected the overspeed. This means the motor rotated at a speed exceeding its operational limits, which can lead to mechanical stress or system instability.

08450000 hex

Encoder Memory Error

The encoder detected a non-volatile memory error. This indicates a problem with data integrity or storage within the encoder's non-volatile memory, potentially impacting its configuration or calibration data.

08460000 hex

Absolute Position Detection Error

The encoder detected a multi-rotation counter error. This fault points to an issue with the encoder's multi-rotation detection section, affecting the absolute positioning capability.

08480000 hex

Main Power Supply Undervoltage (insufficient voltage between P and N)

The main circuit power supply voltage fell below the operation guarantee range during Servo ON. This signifies that the Servo Drive did not receive adequate power, which can lead to unpredictable operation or shutdowns.

08490000

Overcurrent Error

The current drawn by the motor has surpassed a predetermined protection threshold, indicating an excessive load or electrical anomaly within the motor or its wiring. This can cause damage to the motor or drive.

08490000 hex

Overcurrent Error

The current flowing to the motor exceeded the protection level, indicating an excessive load or electrical fault. This can result in damage to the motor or Servo Drive if not addressed promptly.

084A0000

Encoder Communications Disconnection Error

A loss of communication has been detected between the encoder and the Servo Drive. This indicates a physical or electrical interruption in the encoder feedback loop, which can prevent motor control.

084A0000 hex

Encoder Communications Disconnection Error

A communication disconnection was detected between the encoder and the Servo Drive. This indicates a loss of signal, potentially due to cable issues, power problems, or encoder failure, leading to loss of position feedback.

084B0000

Encoder Communications Error

The Servo Drive received illegal or corrupted data from the encoder multiple times, exceeding a specified error threshold. This suggests a problem with data integrity during communication, possibly due to electrical interference or power issues.

084B0000 hex

Encoder Communications Error

Illegal data was received from the encoder a specified number of times, indicating corrupted or invalid communication signals. This can be caused by noise, signal line issues, or insufficient power to the encoder, leading to inaccurate position data.

084D0000

Non-volatile Memory Hardware Error

A hardware error was detected within the non-volatile memory, potentially indicating a component failure or corruption caused by severe electrical noise during data access. This can lead to loss of persistent data.

084D0000 hex

Non-volatile Memory Hardware Error

An error occurred in the non-volatile memory hardware, which stores critical system data. This can be a physical failure or a false detection caused by excessive noise during data reads, impacting stored parameters.

14A00000

Non-volatile Memory Checksum Error

An integrity check failed for the control parameters stored in non-volatile memory, indicating potential corruption of essential configuration data. This can lead to incorrect system operation.

14A00000 hex

Non-volatile Memory Checksum Error

An error occurred in the control parameters stored in non-volatile memory. This typically signifies data corruption within the system's stored configuration, potentially due to electrical noise.

14A80000 hex

Object Error

The object area data in non-volatile memory is corrupted. This signifies data integrity issues within the non-volatile memory of the device, which could affect configuration or operational parameters.

18230000

Absolute Encoder Multi-rotation Counter Error

The absolute encoder's multi-rotation counter detected an error, indicating a discrepancy in its tracking of motor rotations. This can be caused by environmental factors or an internal encoder malfunction.

18230000 hex

Absolute Encoder Multi-rotation Counter Error

The absolute encoder detected an error in its multi-rotation counting function. This is often caused by temporary issues like vibration, impact, condensation, or an internal encoder failure, leading to incorrect absolute position.

18380000

System Error

The system detected a critical error, either through its self-diagnosis of hardware or due to a fatal software malfunction. This indicates a severe internal problem that could be triggered by noise or component failure.

18380000 hex

System Error

A critical hardware error detected during self-diagnosis or a fatal software error has occurred within the system. This indicates a severe internal malfunction, possibly due to noise or a hardware defect, requiring immediate attention.

183A0000

Non-volatile Memory Data Error

Corrupted data was detected in the non-volatile memory. This error typically occurs if power is interrupted or significant electrical noise is present during critical data saving operations, such as parameter storage or motor identity information.

183A0000 hex

Non-volatile Memory Data Error

An error was detected in data saved in the non-volatile memory. This can be caused by power interruptions or noise during the process of saving parameters, including safety or motor identity information, leading to corrupted settings.

246D0000

Motor Non-conformity

The currently connected motor is incompatible with the Servo Drive, indicating an incorrect pairing. This mismatch prevents the Servo Drive from properly controlling the motor and can lead to operational issues or damage.

246D0000 hex

Motor Non-conformity

The connected motor and Servo Drive combination is incorrect or incompatible. This mismatch prevents proper operation and could lead to damage or inefficient performance of the motor system.

24780000

Number of Sensors Verify Error

The system detected a mismatch between the configured number of sensors and the actual number of sensors physically connected. This discrepancy prevents correct system operation based on expected sensor inputs.

24780000 hex

Number of Sensors Verify Error

The number of connected sensors does not match the configured settings within the system. This error highlights a mismatch between the expected and actual sensor count for E3X-series Fiber Sensors.

24790000

Number of Sensors Over Limit

The total number of sensors connected to the system exceeds the maximum allowable limit. This overload can cause system instability or prevent proper initialization.

24790000 hex

Number of Sensors Over Limit

The system has detected that more E3X-series Fiber Sensors are connected than the maximum allowed limit. This fault prevents proper operation due to an overload of sensor inputs.

247A0000

Number of Distributed Sensor Unit Verify Error

During power-up, the system detected a reduction in the number of Distributed Sensor Units compared to the expected configuration. This typically means one or more distributed sensor units are no longer connected or operational.

247A0000 hex

Number of Distributed Sensor Unit Verify Error

The count of Distributed Sensor Units detected at power-up is lower than expected. This suggests a disconnection or failure of one or more Distributed Sensor Units within the E3NW-ECT system.

247B0000 hex

Number of Sensors Over Limit

This fault indicates that the total number of connected sensors exceeds the E3NW-ECT system's maximum allowable limit. This is typically observed when the system's capacity for sensor inputs is exceeded.

247C0000 hex

Number of Sensors Verify Error

The actual number of connected sensors does not match the configured settings within the E3NW-ECT system. This discrepancy prevents correct system operation and sensor identification.

247D0000

Number of Sensors Over at Distributed Sensor Unit

The number of sensors connected to a specific Distributed Sensor Unit exceeds its maximum capacity. This overload can lead to communication failures or incorrect sensor readings for that unit.

247D0000 hex

Number of Sensors Over at Distributed Sensor Unit

More sensors are connected to a Distributed Sensor Unit than its specified maximum capacity. This overloading impacts the functionality and communication of the unit within the E3NW-ECT system.

34F80000

Dummy Sensors Setting Error

An excessive number of dummy units are configured, which prevents real sensors from being assigned necessary logical unit numbers. This configuration error impacts the system's ability to properly recognize and utilize actual sensors.

34F80000 hex

Dummy Sensors Setting Error

Too many Dummy Units have been configured, preventing some actual sensors from being assigned logical unit numbers. This misconfiguration leads to operational issues for active sensors in the E3X-series system.

54013781 hex

Process Data Object Setting Missing

The PDO mapping for CNC instructions is incorrect. This means required Process Data Objects are not properly configured or the instruction is used with an incompatible device.

54015600 hex

Illegal CNC Coordinate System Specification

The CNC coordinate system specified for the Coord in-out variable in a CNC instruction does not exist. This indicates a programming or configuration error where a non-existent coordinate system is referenced.

54015601 hex

Deceleration Setting Out of Range

The parameter specified for the Deceleration input variable to a CNC instruction is out of range. This occurs when an instruction input parameter exceeds its valid numerical limits.

84820000 hex

IO-Link Device Configuration Information Created

IO-Link device configuration information was created. This is an informational event indicating that new configuration data for an IO-Link device has been successfully generated or stored.

84850000 hex

I/O Power Supply ON Detected

The NX Unit detected that the I/O power supply was turned ON. This is an informational event confirming the successful detection of the I/O power supply status by the NX Unit.

84860000 hex

Warning-level Device Event Flag

A warning-level event occurred in the IO-Link device. This indicates a non-critical event or a condition that requires attention in the IO-Link device, often a precursor to a more severe fault.

97800000 hex

Slave Error Code Report

An error code was reported by a slave device when a Slave Error Detected (77860000 hex) error occurred. This is a secondary error indicating that a more specific error originated from an EtherCAT slave.

97820000 hex

CNC Function System Information

This event provides internal information from the CNC Function Module. It is recorded to provide additional information for another event and is typically informational.

97830000 hex

Velocity Control Command Value Saturated

The velocity control command value for the servo drive is saturated. This occurs when the command exceeds the maximum velocity setting or the motor's actual motion cannot keep up with the command.