Fanuc Alpha i Series Servo Amplifier

101 fault codes documented

0233

Velocity Pulse Count Exceeded

This invalid parameter setting alarm occurs when initialization bit 0 is set to 1, and the number of velocity pulses configured exceeds the maximum allowable value of 13100. This indicates an incorrect setup for velocity feedback, potentially leading to calculation overflows.

0243

Position Pulse Count Exceeded

This invalid parameter setting alarm occurs when initialization bit 0 is set to 1, and the number of position pulses configured exceeds the maximum allowable value of 13100. This indicates an incorrect setup for position feedback, potentially leading to calculation overflows.

0434

Velocity Loop Integral Gain Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity loop integral gain has overflowed. This typically occurs when the parameter setting for the integral gain is excessively high, leading to calculation errors.

0435

Velocity Loop Integral Gain Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity loop integral gain has overflowed. This typically occurs when the parameter setting for the integral gain is excessively high, leading to calculation errors.

0444

Velocity Loop Proportional Gain Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity loop proportional gain has overflowed. This typically occurs when the parameter setting for the proportional gain is excessively high, leading to calculation errors.

0445

Velocity Loop Proportional Gain Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity loop proportional gain has overflowed. This typically occurs when the parameter setting for the proportional gain is excessively high, leading to calculation errors.

0474

Observer Parameter (POA1) Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the observer parameter POA1 has overflowed. This suggests an incorrect setting for the observer parameter, causing internal calculation limits to be exceeded.

0475

Observer Parameter (POA1) Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the observer parameter POA1 has overflowed. This suggests an incorrect setting for the observer parameter, causing internal calculation limits to be exceeded.

0534

Dead Zone Compensation Parameter Overflow

This invalid parameter setting alarm indicates that the internal calculation value of a parameter related to dead zone compensation has overflowed. This typically happens when the compensation setting is too high, leading to mathematical limits being exceeded.

0535

Dead Zone Compensation Parameter Overflow

This invalid parameter setting alarm indicates that the internal calculation value of a parameter related to dead zone compensation has overflowed. This typically happens when the compensation setting is too high, leading to mathematical limits being exceeded.

0544

Dead Zone Compensation Parameter Overflow

This invalid parameter setting alarm indicates that the internal calculation value of a parameter related to dead zone compensation has overflowed. This typically happens when the compensation setting is too high, leading to mathematical limits being exceeded.

0545

Dead Zone Compensation Parameter Overflow

This invalid parameter setting alarm indicates that the internal calculation value of a parameter related to dead zone compensation has overflowed. This typically happens when the compensation setting is too high, leading to mathematical limits being exceeded.

0686

Feed-Forward Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the feed-forward coefficient has overflowed. This suggests the coefficient setting is too high or requires a different calculation method to accommodate the value.

0687

Feed-Forward Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the feed-forward coefficient has overflowed. This suggests the coefficient setting is too high or requires a different calculation method to accommodate the value.

0688

Feed-Forward Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the feed-forward coefficient has overflowed. This suggests the coefficient setting is too high or requires a different calculation method to accommodate the value.

0694

Velocity Feed-Forward Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity feed-forward coefficient has overflowed. This typically occurs when the coefficient setting is too high for the system's internal processing limits.

0695

Velocity Feed-Forward Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity feed-forward coefficient has overflowed. This typically occurs when the coefficient setting is too high for the system's internal processing limits.

0696

Velocity Feed-Forward Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity feed-forward coefficient has overflowed. This typically occurs when the coefficient setting is too high for the system's internal processing limits.

0699

Velocity Feed-Forward Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the velocity feed-forward coefficient has overflowed. This typically occurs when the coefficient setting is too high for the system's internal processing limits.

0754

Parameter Not Used Overflow

This invalid parameter setting alarm indicates an overflow in a parameter that is currently not in use by the system. The parameter's value should be explicitly set to 0 as it serves no active function.

0755

Parameter Not Used Overflow

This invalid parameter setting alarm indicates an overflow in a parameter that is currently not in use by the system. The parameter's value should be explicitly set to 0 as it serves no active function.

0764

Parameter Not Used Overflow

This invalid parameter setting alarm indicates an overflow in a parameter that is currently not in use by the system. The parameter's value should be explicitly set to 0 as it serves no active function.

0765

Parameter Not Used Overflow

This invalid parameter setting alarm indicates an overflow in a parameter that is currently not in use by the system. The parameter's value should be explicitly set to 0 as it serves no active function.

0843

Flexible Feed Gear Numerator Error

This invalid parameter setting alarm occurs when a positive value is not set as the flexible feed gear numerator, or when the numerator's value is greater than the denominator. This applies to systems other than parallel type separate detectors and indicates an invalid gear ratio configuration.

0853

Flexible Feed Gear Denominator Error

This invalid parameter setting alarm occurs when a positive value is not set for the flexible feed gear denominator. A positive value is required for correct operation of the feed gear calculation.

0883

Serial Separate Detector Machine Velocity Feedback Coefficient Exceeded

This invalid parameter setting alarm occurs for an axis equipped with a serial type separate detector when the machine velocity feedback coefficient is set to a value exceeding 100. The upper limit for this coefficient on such axes is strictly 100, and exceeding it causes an error.

0884

Machine Velocity Feedback Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the machine velocity feedback coefficient has overflowed. This usually happens if the coefficient is set too high, exceeding internal processing limits.

0885

Machine Velocity Feedback Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the machine velocity feedback coefficient has overflowed. This usually happens if the coefficient is set too high, exceeding internal processing limits.

0886

Machine Velocity Feedback Coefficient Overflow

This invalid parameter setting alarm indicates that the internal calculation value of the machine velocity feedback coefficient has overflowed. This usually happens if the coefficient is set too high, exceeding internal processing limits.

10016

Runaway Detection Parameter Overflow

This invalid parameter setting alarm indicates that the internal calculation value of a parameter related to runaway detection has overflowed. This suggests an issue with the runaway detection function's configuration, leading to computational errors.

10019

Runaway Detection Parameter Overflow

This invalid parameter setting alarm indicates that the internal calculation value of a parameter related to runaway detection has overflowed. This suggests an issue with the runaway detection function's configuration, leading to computational errors.

10033

Velocity Control Cycle Mismatch

This invalid parameter setting alarm occurs when the ITP (Interpolation Time Period) cycle is 16 ms, but an incorrect 500 μs is selected as the velocity control cycle. For this ITP cycle, the velocity control cycle must be 2 ms.

10043

Linear Motor Closed Loop Setting Error

This invalid parameter setting alarm occurs when a linear motor is in use, and the closed loop is inadvertently set. For series other than the Series 9080, the closed loop function is incompatible with linear motors.

10053

Linear Motor Scale Reverse Connection Bit Set Error

This invalid parameter setting alarm occurs when a linear motor is used, and the scale reverse connection bit (parameter 1960#0 for Series 15 or 2018#0 for Series 16, etc.) is set. This specific bit is not applicable and cannot be used with linear motors.

10062

Amplifier HC Alarm Prevention Function Not Supported

This invalid parameter setting alarm indicates that the currently installed amplifier does not support the HC (High Current) alarm prevention function, despite the corresponding function bit being enabled. Continued use with the bit enabled may cause unexpected behavior or issues.

Alarm 1

Hardware Disconnection (Separate Phase A/B)

This alarm is issued when the separate phase A/B scale is used. It indicates a hardware disconnection related to the phase A/B detector.

Alarm 2

Software Disconnection (Closed Loop)

This alarm is issued when the change in position feedback pulses is relatively small for the change in velocity feedback pulses. This condition typically occurs in a closed-loop system and is not issued with the semi-closed loop.

Alarm 4

System Alarm: Communication or Parameter Setting Error

This alarm can indicate two primary issues depending on the set bits. If DTE, CRC, and STB bits are set, it signifies a communication alarm in the serial pulse coder, potentially due to noise, cable issues, or defective hardware. If the PRM bit is set, it indicates an invalid parameter setting detected by the servo software.

Alarm 5

System Alarm: Feedback Mismatch, Semi-Closed Loop Error, or Current Offset Error

This alarm can indicate multiple issues depending on the set bits. If the OFS bit is set, it is a Feedback Mismatch alarm, suggesting opposite move directions for the position and velocity detectors. Other bits include MCC for Excessive Semi-Closed Loop Error and LDM for Current Offset Error.

Alarm 6

Software Disconnection (α Pulse Coder)

This alarm is issued when the absolute position data sent from the built-in α pulse coder cannot be synchronized with the phase data.

Alarm 8

Separate Serial Pulse Coder Communication Alarm

This alarm signifies incorrect serial communication with the separate serial pulse coder. It can be caused by noise (specifically if CRC or STBB occurs). If the alarm is issued continuously after power is turned on and noise measures are taken, the pulse coder, the amplifier's control board (α i series), or the pulse module (α i series) may be defective.

CRC CHECK ERROR:NC BASIC.

CRC CHECK ERROR:NC BASIC.

A CRC error occurred in the CNC BASIC ROM. This indicates data corruption in the Read-Only Memory module containing the CNC BASIC program, which can prevent the CNC from functioning correctly.

DS0022

DUAL CHECK SAFETY IS NOT WORKED

The Dual Check Safety function is unavailable because parameter No.1902#6 is set to 0. This disables a critical safety feature of the system, potentially reducing safety integrity.

OVC

OVC Alarm

This alarm is issued when a specific condition related to the OVC bit is detected. It is generally associated with a temperature rise in the motor or amplifier, indicating a potential for overheating under current operating conditions or parameter settings.

PW0008

CPU SELF TEST ERROR(DCS PMC)

The DCS PMC detected an error in its CPU self-test function and RAM check function. This indicates a critical hardware fault within the DCS PMC unit, necessitating a power cycle to attempt to clear the alarm.

PW0009

CPU SELF TEST ERROR(PMC)

The PMC detected an error in its CPU self-test function and RAM check function. This indicates a critical hardware fault within the PMC unit, necessitating a power cycle to attempt to clear the alarm.

PW0010

SAFE I/O CROSS CHECK ERROR(DCS PMC)

The DCS PMC detected an error in the system-defined safe I/O cross-check function. This indicates a discrepancy in the monitored safe I/O signals critical for safety operation, which could lead to an unsafe state. A power cycle is required.

PW0011

SAFE I/O CROSS CHECK ERROR(PMC)

The PMC detected an error in the system-defined safe I/O cross-check function. This indicates a discrepancy in the monitored safe I/O signals critical for safety operation, which could lead to an unsafe state. A power cycle is required.

PW0012

USER I/O CROSS CHECK ERROR(DCS PMC)

The DCS PMC detected an error in the user-defined safe I/O cross-check function. This indicates a discrepancy in the monitored user-configured safe I/O signals, potentially affecting user-implemented safety features. A power cycle is required.

PW0013

USER I/O CROSS CHECK ERROR(PMC)

The PMC detected an error in the user-defined safe I/O cross-check function. This indicates a discrepancy in the monitored user-configured safe I/O signals, potentially affecting user-implemented safety features. A power cycle is required.

PW0014

CPU TEST ALARM (CNC)

An error occurred in a CNC CPU test. This indicates a critical hardware fault within the CNC CPU, which prevents normal operation. A power cycle is required.

PW0015

SAFETY PARAM ERROR

The CNC detected an error for the safety parameter check function. This indicates a potential issue with the integrity or validity of safety-related parameters within the CNC system, which could compromise machine safety. A power cycle is required.

PW0016

RAM CHECK ERROR

The CNC detected an error in its RAM check function. This indicates a critical memory fault within the CNC, which can lead to unstable operation or data loss. A power cycle is required.

PW0017

INEXECUTION OF SAFETY FUNCTIONS

The CNC detected an abnormal condition in the execution of CNC safety functions. This indicates that critical safety routines within the CNC software are not functioning as expected, creating an unsafe operating environment. A power cycle is required.

PW0018

CRC CHECK ERROR

The CNC detected a CRC check error in the CNC ROM. This indicates data corruption in the CNC's Read-Only Memory, which can prevent the system from booting or operating correctly. A power cycle is required.

SP0757

SAFETY SPEED OVER

The CNC CPU detected that the spindle motor speed on the n-th spindle was greater than the safety speed (parameter No. 4372, 4438, 4440, or 4442) during safety monitoring (when the safety check request signal (*VLDPs) is 0). This indicates an unsafe spindle operating speed, which is a critical safety violation.

SP1700

SAFETY PARAM ERROR

The CNC CPU detected an error in the safety parameter check function. This indicates a potential issue with the integrity or validity of safety-related parameters within the CNC system, which could compromise overall machine safety.

SP9016

RAM ERROR 16

An error occurred in a spindle RAM test within the spindle amplifier module (SSPA). This indicates a hardware fault in the SPM unit's memory, requiring replacement of the SPM unit.

SP9069

SAFETY SPEED OVER

The spindle detected that the speed of the spindle motor exceeded the safety speed (parameter No. 4372/No.4438/No.4440/No.4442) during safety monitoring (when the safety check request signal (*VLDPs) is 0). This indicates an unsafe spindle operating speed, which is a critical safety violation.

SP9070

ILLEGAL AXIS DATA

The spindle detected a mismatch between the spindle amplifier connection state and its hardware setting. This alarm can be issued if the spindle amplifier configuration has been changed without corresponding software updates or if there is a wiring issue.

SP9071

SAFETY PARAM ERROR

The spindle detected a safety parameter error. This indicates an issue with the integrity or validity of spindle safety parameters, including No.4372, No.4438, No.4440, No.4442, and No.4448, potentially compromising spindle safety functions.

SP9072

MISMATCH RESULT OF MOTOR SPEED CHECK

The spindle detected a mismatch between the CNC result of the motor speed check and the spindle's own result. This indicates a discrepancy in speed monitoring data between the CNC and the spindle control, suggesting a potential fault in the SPM control printed-circuit board.

SP9074

CPU TEST ERROR

An error occurred in a spindle amplifier CPU test. This indicates a hardware fault within the spindle amplifier's central processing unit, requiring replacement of the SPM control board.

SP9075

ROM CRC TEST ERROR

An error occurred in a spindle ROM CRC test. This indicates data corruption in the spindle's Read-Only Memory, which can prevent the spindle system from initializing or operating correctly.

SP9076

INEXECUTION OF SAFETY FUNCTIONS

A safety function within the spindle system was not executed as expected. This indicates a critical software or hardware issue preventing safety routines from running, compromising spindle safety.

SP9077

MISSMATCH THE RESULTS OF AXIS NUMBER CHECK

The spindle detected a mismatch between the CNC result of the axis number check and the spindle's own result. This indicates a configuration inconsistency regarding axis numbering between the CNC and spindle, which can lead to incorrect axis control.

SP9078

MISSMATCH THE RESULTS OF SAFETY PARAMETER

The spindle CPU detected a mismatch between the CNC result of the safety parameters check and the spindle's own result. This indicates an inconsistency in safety parameter values (No.4372/No.4438/No.4440/No.4442/No.4448) between the CNC and spindle, potentially affecting safety operations.

SP9079

SAFETY FUNCTIONS AT POWER-UP NOT EXECUTED

The safety functions designed to run during power-up for the spindle were not executed. This indicates a critical issue during the spindle system's initialization sequence related to safety, which could prevent safe operation.

SV0301

APC ALARM: COMMUNICATION ERROR

The absolute-position detector experienced a data transfer communication error, preventing the system from obtaining the correct machine position. This issue is typically caused by a defect in the absolute-position detector, its connecting cable, or the servo interface module.

SV0302

APC ALARM: OVER TIME ERROR

The absolute-position detector caused an overtime error during data transfer, meaning the correct machine position could not be obtained. This fault suggests a defect in the absolute-position detector, its cable, or the servo interface module.

SV0303

APC ALARM: FRAMING ERROR

A framing error occurred in the data transfer from the absolute-position detector, preventing the system from obtaining the correct machine position. This problem is indicative of a defect in the absolute-position detector, its cable, or the servo interface module.

SV0304

APC ALARM: PARITY ERROR

A parity error was detected during data transfer from the absolute-position detector, making it impossible to obtain the correct machine position. This error points to a potential defect in the absolute-position detector, its cable, or the servo interface module.

SV0305

APC ALARM: PULSE ERROR

A pulse error occurred with the absolute-position detector, preventing the system from obtaining the correct machine position. This issue is typically caused by a defect in the absolute-position detector or its connecting cable.

SV0306

APC ALARM: OVER FLOW ERROR

The amount of positional deviation overflowed, making it impossible to obtain the correct machine position. This indicates an issue with position monitoring.

SV0307

APC ALARM: MOVEMENT EXCESS ERROR

The machine moved excessively, leading to an inability to obtain the correct machine position. This suggests unexpected or uncontrolled motion of the axis.

SV0360

ABNORMAL CHECKSUM(INT)

A checksum alarm occurred on the built-in Pulsecoder. This indicates an internal data integrity issue within the Pulsecoder.

SV0361

ABNORMAL PHASE DATA(INT)

An abnormal phase data alarm occurred on the built-in Pulsecoder. This suggests an issue with the phase signal generation or detection within the Pulsecoder.

SV0362

ABNORMAL REV. DATA(INT)

A speed count abnormal alarm occurred on the built-in Pulsecoder. This indicates an issue with the revolution count data or speed detection from the Pulsecoder.

SV0363

ABNORMAL CLOCK(INT)

A clock alarm occurred on the built-in Pulsecoder. This points to a problem with the internal clock or timing synchronization of the Pulsecoder.

SV0364

SOFT PHASE ALARM(INT)

The digital servo software detected an abnormality on the built-in Pulsecoder related to its phase. This is a software-detected issue with the Pulsecoder's feedback.

SV0365

BROKEN LED(INT)

The digital servo software detected abnormal data from the built-in Pulsecoder, specifically indicating a broken LED. This suggests an internal optical component failure within the Pulsecoder.

SV0366

PULSE MISS(INT)

A pulse error occurred on the built-in Pulsecoder, indicating that expected pulses were not detected. This impacts the accuracy of position feedback from the internal encoder.

SV0367

COUNT MISS(INT)

A count error occurred on the built-in Pulsecoder, meaning pulses were missed during counting. This directly affects the accuracy of position tracking by the internal encoder.

SV0368

SERIAL DATA ERROR(INT)

Communications data could not be received from the built-in Pulsecoder. This indicates a failure in the serial communication link from the internal encoder to the servo system.

SV0369

DATA TRANS. ERROR(INT)

A CRC error or stop bit error occurred in the communications data from the built-in Pulsecoder. This signifies data corruption or an improper termination in the serial communication from the internal encoder.

SV0380

BROKEN LED(EXT)

A separate detector error was reported, indicating a broken LED. This suggests an optical component failure within the external detector.

SV0381

ABNORMAL PHASE (EXT)

An abnormal alarm in the position data occurred on the separate linear scale. This indicates an issue with the phase signal generation or detection from the external linear scale.

SV0382

COUNT MISS(EXT)

A count error occurred on the separate detector, indicating that pulses were missed during counting. This directly affects the accuracy of position tracking by the external detector.

SV0383

PULSE MISS(EXT)

A pulse error occurred on the separate detector, indicating that expected pulses were not detected. This impacts the accuracy of position feedback from the external detector.

SV0384

SOFT PHASE ALARM(EXT)

The digital servo software detected abnormal data on the separate detector, specifically related to its phase. This is a software-detected issue with the external detector's feedback.

SV0385

SERIAL DATA ERROR(EXT)

Communications data could not be received from the separate detector. This indicates a failure in the serial communication link from the external detector to the servo system.

SV0386

DATA TRANS. ERROR(EXT)

A CRC error or stop bit error occurred in the communications data from the standalone detector. This signifies data corruption or an improper termination in the serial communication from the external detector.

SV0474

EXCESS ERROR (STOP:SV)

The servo detected that the positional deviation during stopping exceeded the parameter (No. 1839, No.1842) setting value. This indicates a failure of the axis to hold its commanded stop position within tolerance, potentially due to mechanical issues or incorrect tuning.

SV0475

EXCESS ERROR (MOVE:SV)

The servo detected that the positional deviation during traveling exceeded the parameter (No. 1838, No.1841) setting value. This indicates the axis is not accurately tracking its commanded trajectory during motion, suggesting a problem with motor power, feedback, or mechanical resistance.

SV0476

ILLEGAL SPEED CMD. (SV)

The servo detected that the commanded speed on the axis exceeded the safety speed (parameter No. 13821 to 13824, No. 13826 to 13829) during safety monitoring (when the safety check request signal (*VLDVx) is 0). This suggests an unsafe operating speed was commanded or detected, posing a potential safety risk.

SV0477

ILLEGAL MACHINE POS.(SV)

The servo detected that the machine position on the axis is not within the safety area (parameter No.13831 to 13838) during safety monitoring (when the safety check request signal (*VLDVx) is 0). This indicates the axis moved outside its defined safe operating envelope after the machine reference position was established, which can lead to collisions or unsafe conditions.

SV0478

ILLEGAL AXIS DATA (SV)

The servo detected an error during axis data transfer. This can occur after setting axis numbers for the servo amplifier, indicating a configuration mismatch, or it might point to an internal amplifier issue requiring replacement.

SV0481

SAFETY PARAM ERROR(SV)

An error was detected by the servo's safety parameter check function. This indicates a potential issue with the integrity or validity of safety-related parameters within the servo system, which could compromise machine safety.

SV0484

SAFETY FUNCTION ERROR (SV)

An error occurred in the servo's safety functions. This can be due to inexecution of servo software safety functions, a mismatch between servo software and CNC results for safety functions, or an error in a servo CPU or RAM test, indicating a critical safety system failure.

SV0488

SELF TEST OVER TIME

The MCC off Test was not completed within the time specified by parameter No. 1946. This indicates a potential issue with the MCC (Motor Contactor) contact operation, its wiring, or an inappropriately set test time.

SV0494

Safety Speed Limit Exceeded

This alarm is generated when an axis exceeds its configured safety speed limit, as monitored by the Dual Check Safety function. This occurs if the Monitoring Result signal (RSVx) for that axis is "0" and the Safety Check request signal (*VLDVx) is also "0". This condition indicates a potential overspeed situation.